Research article Special Issues

A comprehensive bi-objective optimization model to design circular supply chain networks for sustainable electric vehicle batteries

  • Received: 24 January 2024 Revised: 31 March 2024 Accepted: 24 April 2024 Published: 28 April 2024
  • As electric vehicles (EVs) continue to advance, there is a growing emphasis on sustainability, particularly in the area of effectively managing the lifecycle of EV batteries. In this study, an efficient and novel optimization model was proposed for designing a circular supply chain network for EV batteries. In doing so, a comprehensive, bi-objective, mixed-integer linear programming model was employed. It is worth noting that the current model outlined in this paper involved both forward and reverse flows, illustrating the process of converting used batteries into their constituent materials or repurposing them for various applications. In line with the circular economy concept, the current model also minimized the total costs and carbon emission to develop an inclusive optimization framework. The LP-metric method was applied to solve the presented bi-objective optimization model. We simulated six problems with different sizes using data and experts' knowledge of a lithium-ion battery manufacturing industry in Canada, and evaluated the performance of the proposed model by simulated data. The results of the sensitivity analysis process of the objective functions coefficients showed that there was a balance between the two objective functions, and the costs should be increased to achieve lower emissions. In addition, the demand sensitivity analysis revealed that the increase in demand directly affects the increase in costs and emissions.

    Citation: Afshin Meraj, Tina Shoa, Fereshteh Sadeghi Naieni Fard, Hassan Mina. A comprehensive bi-objective optimization model to design circular supply chain networks for sustainable electric vehicle batteries[J]. AIMS Environmental Science, 2024, 11(2): 279-303. doi: 10.3934/environsci.2024013

    Related Papers:

  • As electric vehicles (EVs) continue to advance, there is a growing emphasis on sustainability, particularly in the area of effectively managing the lifecycle of EV batteries. In this study, an efficient and novel optimization model was proposed for designing a circular supply chain network for EV batteries. In doing so, a comprehensive, bi-objective, mixed-integer linear programming model was employed. It is worth noting that the current model outlined in this paper involved both forward and reverse flows, illustrating the process of converting used batteries into their constituent materials or repurposing them for various applications. In line with the circular economy concept, the current model also minimized the total costs and carbon emission to develop an inclusive optimization framework. The LP-metric method was applied to solve the presented bi-objective optimization model. We simulated six problems with different sizes using data and experts' knowledge of a lithium-ion battery manufacturing industry in Canada, and evaluated the performance of the proposed model by simulated data. The results of the sensitivity analysis process of the objective functions coefficients showed that there was a balance between the two objective functions, and the costs should be increased to achieve lower emissions. In addition, the demand sensitivity analysis revealed that the increase in demand directly affects the increase in costs and emissions.



    加载中


    [1] Qiao Q, Zhao F, Liu Z, et al. (2019) Life cycle greenhouse gas emissions of Electric Vehicles in China: Combining the vehicle cycle and fuel cycle. Energy 177: 222–233. https://doi.org/10.1016/j.energy.2019.04.080. doi: 10.1016/j.energy.2019.04.080
    [2] Liu W, Placke T, Chau KT (2022). Overview of batteries and battery management for electric vehicles. Energy Rep 8: 4058–4084. https://doi.org/10.1016/j.est.2021.103273.
    [3] Lebrouhi BE, Khattari Y, Lamrani B, et al. (2021) Key challenges for a large-scale development of battery electric vehicles: A comprehensive review. J Energy Storage 44: 103273.
    [4] Wu H, Hu Y, Yu Y, et al. (2021) The environmental footprint of electric vehicle battery packs during the production and use phases with different functional units. Int J Life Cycle Ass 26: 97–113. https://doi.org/10.1007/s11367-020-01836-3. doi: 10.1007/s11367-020-01836-3
    [5] Rajaeifar MA, Ghadimi P, Raugei M, et al. (2022) Challenges and recent developments in supply and value chains of electric vehicle batteries: A sustainability perspective. Resour Conserv Recy 180: 106144. https://doi.org/10.1016/j.resconrec.2021.106144. doi: 10.1016/j.resconrec.2021.106144
    [6] Slattery M, Dunn J, Kendall A (2021) Transportation of electric vehicle lithium-ion batteries at end-of-life: A literature review. Resour Conserv Recy 174: 105755. https://doi.org/10.1016/j.resconrec.2021.105755. doi: 10.1016/j.resconrec.2021.105755
    [7] Nurdiawati A, Agrawal TK (2022) Creating a circular EV battery value chain: End-of-life strategies and future perspective. Resour Conserv Recy 185: 106484. https://doi.org/10.1016/j.resconrec.2022.106484. doi: 10.1016/j.resconrec.2022.106484
    [8] da Silva ER, Lohmer J, Rohla M, et al. (2023) Unleashing the circular economy in the electric vehicle battery supply chain: A case study on data sharing and blockchain potential. Resour Conserv Recy 193: 106969. https://doi.org/10.1016/j.resconrec.2023.106969. doi: 10.1016/j.resconrec.2023.106969
    [9] Govindan K, Salehian F, Kian H, et al. (2023) A location-inventory-routing problem to design a circular closed-loop supply chain network with carbon tax policy for achieving circular economy: An augmented epsilon-constraint approach. Int J Prod Econ 257: 108771. https://doi.org/10.1016/j.ijpe.2023.108771. doi: 10.1016/j.ijpe.2023.108771
    [10] Baars J, Domenech T, Bleischwitz R, et al. (2021) Circular economy strategies for electric vehicle batteries reduce reliance on raw materials. Nat Sustain 4: 71–79. https://doi.org/10.1038/s41893-020-00607-0. doi: 10.1038/s41893-020-00607-0
    [11] Tavana M, Sohrabi M, Rezaei H, et al. (2023) A sustainable circular supply chain network design model for electric vehicle battery production using internet of things and big data. Expert Syst e13395. https://doi.org/10.1111/exsy.13395.
    [12] Wang L, Wang X, Yang W (2020) Optimal design of electric vehicle battery recycling network–From the perspective of electric vehicle manufacturers. Appl Energ 275: 115328. https://doi.org/10.1016/j.apenergy.2020.115328. doi: 10.1016/j.apenergy.2020.115328
    [13] Yang Z, Huang H, Lin F (2022) Sustainable electric vehicle batteries for a sustainable world: Perspectives on battery cathodes, environment, supply chain, manufacturing, life cycle, and policy. Adv Energy Mater 12: 2200383. https://doi.org/10.1002/aenm.202200383. doi: 10.1002/aenm.202200383
    [14] Abdelbaky M, Peeters JR, Dewulf W (2021) On the influence of second use, future battery technologies, and battery lifetime on the maximum recycled content of future electric vehicle batteries in Europe. Waste Manage 125: 1–9. https://doi.org/10.1016/j.wasman.2021.02.032. doi: 10.1016/j.wasman.2021.02.032
    [15] Alamerew YA, Brissaud D (2020) Modelling reverse supply chain through system dynamics for realizing the transition towards the circular economy: A case study on electric vehicle batteries. J Clean Prod 254: 120025. https://doi.org/10.1016/j.jclepro.2020.120025. doi: 10.1016/j.jclepro.2020.120025
    [16] Andiç-Mortan E, Gonul Kochan C (2023) Modeling a closed-loop vaccine supply chain with transshipments to minimize wastage and threats to the public: a system dynamics approach. J Humanit Logist Sup 13: 216–234. https://doi.org/10.1108/JHLSCM-10-2021-0102. doi: 10.1108/JHLSCM-10-2021-0102
    [17] Hussaini Z, Nemati A, Paydar MM (2023) A multi-period multi-season multi-objective mathematical model for guaranteeing the viability of supply chains under fluctuations: a healthcare closed-loop supply chain application. Ann Oper Res https://doi.org/10.1007/s10479-023-05783-8.
    [18] Suhandi V, Chen PS (2023) Closed-loop supply chain inventory model in the pharmaceutical industry toward a circular economy. J Clean Prod 383: 135474. https://doi.org/10.1016/j.jclepro.2022.135474. doi: 10.1016/j.jclepro.2022.135474
    [19] Shafiee Roudbari E, Fatemi Ghomi SMT, Eicker U (2024) Designing a multi-objective closed-loop supply chain: a two-stage stochastic programming, method applied to the garment industry in Montréal, Canada. Environ Dev Sustain 26: 6131–6162. https://doi.org/10.1007/s10668-023-02953-3. doi: 10.1007/s10668-023-02953-3
    [20] Nasr AK, Tavana M, Alavi B, et al. (2021) A novel fuzzy multi-objective circular supplier selection and order allocation model for sustainable closed-loop supply chains. J Clean Prod 287: 124994. https://doi.org/10.1016/j.jclepro.2020.124994. doi: 10.1016/j.jclepro.2020.124994
    [21] Abbasi S, Daneshmand-Mehr M, Ghane Kanafi A (2023) Green closed-loop supply chain network design during the coronavirus (COVID-19) pandemic: A case study in the Iranian Automotive Industry. Environ Model Assess 28: 69–103. https://doi.org/10.1007/s10666-022-09863-0. doi: 10.1007/s10666-022-09863-0
    [22] Shahparvari S, Soleimani H, Govindan K, et al. (2021) Closing the loop: Redesigning sustainable reverse logistics network in uncertain supply chains. Comput Ind Eng 157: 107093. https://doi.org/10.1016/j.cie.2020.107093. doi: 10.1016/j.cie.2020.107093
    [23] Govindan K, Mina H, Esmaeili A, et al. (2020) An integrated hybrid approach for circular supplier selection and closed loop supply chain network design under uncertainty. J Clean Prod 242: 118317. https://doi.org/10.1016/j.jclepro.2019.118317. doi: 10.1016/j.jclepro.2019.118317
    [24] Ghalandari M, Amirkhan M, Amoozad-Khalili H (2023) A hybrid model for robust design of sustainable closed-loop supply chain in lead-acid battery industry. Environ Sci Pollut Res 30: 451–476. https://doi.org/10.1007/s11356-022-21840-4. doi: 10.1007/s11356-022-21840-4
    [25] Kamyabi E, Moazzez H, Kashan AH (2022) A hybrid system dynamics and two-stage mixed integer stochastic programming approach for closed-loop battery supply chain optimization. Appl Math Model 106: 770–798. https://doi.org/10.1016/j.apm.2022.02.009. doi: 10.1016/j.apm.2022.02.009
    [26] Jauhari WA, Adam NAFP, Rosyidi CN, et al. (2020) A closed-loop supply chain model with rework, waste disposal, and carbon emissions. Oper Res Perspect 7: 100155. https://doi.org/10.1016/j.orp.2020.100155. doi: 10.1016/j.orp.2020.100155
    [27] Ebrahimi SB, Bagheri E (2022) A multi-objective formulation for the closed-loop plastic supply chain under uncertainty. Oper Res 22: 4725–4768. https://doi.org/10.1007/s12351-022-00716-y. doi: 10.1007/s12351-022-00716-y
    [28] Alinezhad M, Mahdavi I, Hematian M, et al. (2022) A fuzzy multi-objective optimization model for sustainable closed-loop supply chain network design in food industries. Environ Dev Sustain 24: 8779–8806. https://doi.org/10.1007/s10668-021-01809-y. doi: 10.1007/s10668-021-01809-y
    [29] Beheshti S, Heydari J, Sazvar Z (2022) Food waste recycling closed loop supply chain optimization through renting waste recycling facilities. Sustain Cities Soc 78: 103644. https://doi.org/10.1016/j.scs.2021.103644. doi: 10.1016/j.scs.2021.103644
    [30] Gholipour A, Sadegheih A, Mostafaeipour A, et al. (2024) Designing an optimal multi-objective model for a sustainable closed-loop supply chain: a case study of pomegranate in Iran. Environ Dev Sustain 26: 3993–4027. https://doi.org/10.1007/s10668-022-02868-5. doi: 10.1007/s10668-022-02868-5
    [31] Goodarzian F, Ghasemi P, Gonzalez EDS, et al. (2023) A sustainable-circular citrus closed-loop supply chain configuration: Pareto-based algorithms. J Environ Manage 328: 116892. https://doi.org/10.1016/j.jenvman.2022.116892. doi: 10.1016/j.jenvman.2022.116892
    [32] Gholian-Jouybari F, Hajiaghaei-Keshteli M, Bavar A, et al. (2023) A design of a circular closed-loop agri-food supply chain network—A case study of the soybean industry. J Ind Inf Integr 36: 100530. https://doi.org/10.1016/j.jii.2023.100530. doi: 10.1016/j.jii.2023.100530
    [33] Ahmed J, Amin, SH, Fang L (2023) A multi-objective approach for designing a tire closed-loop supply chain network considering producer responsibility. Appl Math Model 115: 616–644. https://doi.org/10.1016/j.apm.2022.10.028. doi: 10.1016/j.apm.2022.10.028
    [34] Mavi RK, Shekarabi SAH, Mavi NK, et al. (2023) Multi-objective optimisation of sustainable closed-loop supply chain networks in the tire industry. Eng Appl Artif Intel 126: 107116. https://doi.org/10.1016/j.engappai.2023.107116. doi: 10.1016/j.engappai.2023.107116
    [35] Fathollahi-Fard AM, Dulebenets MA, Hajiaghaei–Keshteli M, et al. (2021) Two hybrid meta-heuristic algorithms for a dual-channel closed-loop supply chain network design problem in the tire industry under uncertainty. Adv Eng Inform 50: 101418. https://doi.org/10.1016/j.aei.2021.101418. doi: 10.1016/j.aei.2021.101418
    [36] Tavana M., Kian H, Nasr AK, et al. (2022) A comprehensive framework for sustainable closed-loop supply chain network design. J Clean Prodn 332: 129777. https://doi.org/10.1016/j.jclepro.2021.129777. doi: 10.1016/j.jclepro.2021.129777
    [37] Sajadiyan SM, Hosnavi R, Karbasian M, et al. (2022) An approach for reliable circular supplier selection and circular closed-loop supply chain network design focusing on the collaborative costs, shortage, and circular criteria. Environ Dev Sustain https://doi.org/10.1007/s10668-022-02668-x.
    [38] Nosrati-Abarghooee S, Sheikhalishahi M, Nasiri M M, et al. (2023) Designing reverse logistics network for healthcare waste management considering epidemic disruptions under uncertainty. Appl Soft Comput 142: 110372. https://doi.org/10.1016/j.asoc.2023.110372. doi: 10.1016/j.asoc.2023.110372
    [39] Mardan E, Govindan K, Mina H, et al. (2019) An accelerated benders decomposition algorithm for a bi-objective green closed loop supply chain network design problem. J Clean Prod 235: 1499–1514. https://doi.org/10.1016/j.jclepro.2019.06.187. doi: 10.1016/j.jclepro.2019.06.187
  • Reader Comments
  • © 2024 the Author(s), licensee AIMS Press. This is an open access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0)
通讯作者: 陈斌, bchen63@163.com
  • 1. 

    沈阳化工大学材料科学与工程学院 沈阳 110142

  1. 本站搜索
  2. 百度学术搜索
  3. 万方数据库搜索
  4. CNKI搜索

Metrics

Article views(847) PDF downloads(140) Cited by(2)

Article outline

Figures and Tables

Figures(5)  /  Tables(8)

/

DownLoad:  Full-Size Img  PowerPoint
Return
Return

Catalog