Review Topical Sections

Laser welding of aluminum battery tab to variable Al/Cu busbars in Li-ion battery joint

  • Received: 09 June 2022 Revised: 29 August 2022 Accepted: 10 September 2022 Published: 07 November 2022
  • The trend is shifting from internal combustion engines (ICEs) to battery electric vehicles (BEVs). One of the important battery joints is battery tabs to the busbar connection. Aluminum (Al) and copper (Cu) are among the common materials for busbar and battery tab manufacturing. A wide range of research shows that the laser welding of busbar to battery tabs is a very promising technique. It can enhance the battery module's safety and reliability owing to its unique properties. The desired strength, ductility, fatigue life as well as electrical resistivity are crucial to attain in laser welding of dissimilar materials aluminum and copper in busbar to battery tab in BEVs. Therefore, an adequate understating of the principal factors influencing the Al–Cu busbar to battery tabs joint properties are of prime importance. The current review paper provides information on laser welding and laser brazing of dissimilar Al–Cu with thin thicknesses. Also, the common defects, the effect of materials properties on laser joining, and laser-materials interaction during the laser welding process are discussed. Laser process parameters adjustment (e.g., laser power or speed), laser operational mode, and proper choice of materials (e.g., base metals, alloying elements, filler metals, etc.) may enhance the joint properties in terms of mechanical and electrical properties.

    Citation: Ehsan Harati, Paul Kah. Laser welding of aluminum battery tab to variable Al/Cu busbars in Li-ion battery joint[J]. AIMS Materials Science, 2022, 9(6): 884-918. doi: 10.3934/matersci.2022053

    Related Papers:

    [1] Xiao Guo, Chuanpei Xu, Zhibin Zhu, Benxin Zhang . Nonmonotone variable metric Barzilai-Borwein method for composite minimization problem. AIMS Mathematics, 2024, 9(6): 16335-16353. doi: 10.3934/math.2024791
    [2] Jamilu Sabi'u, Ali Althobaiti, Saad Althobaiti, Soubhagya Kumar Sahoo, Thongchai Botmart . A scaled Polak-Ribiˊere-Polyak conjugate gradient algorithm for constrained nonlinear systems and motion control. AIMS Mathematics, 2023, 8(2): 4843-4861. doi: 10.3934/math.2023241
    [3] Jamilu Sabi'u, Ibrahim Mohammed Sulaiman, P. Kaelo, Maulana Malik, Saadi Ahmad Kamaruddin . An optimal choice Dai-Liao conjugate gradient algorithm for unconstrained optimization and portfolio selection. AIMS Mathematics, 2024, 9(1): 642-664. doi: 10.3934/math.2024034
    [4] Sani Aji, Aliyu Muhammed Awwal, Ahmadu Bappah Muhammadu, Chainarong Khunpanuk, Nuttapol Pakkaranang, Bancha Panyanak . A new spectral method with inertial technique for solving system of nonlinear monotone equations and applications. AIMS Mathematics, 2023, 8(2): 4442-4466. doi: 10.3934/math.2023221
    [5] Yiting Zhang, Chongyang He, Wanting Yuan, Mingyuan Cao . A novel nonmonotone trust region method based on the Metropolis criterion for solving unconstrained optimization. AIMS Mathematics, 2024, 9(11): 31790-31805. doi: 10.3934/math.20241528
    [6] Ting Lin, Hong Zhang, Chaofan Xie . A modulus-based modified multivariate spectral gradient projection method for solving the horizontal linear complementarity problem. AIMS Mathematics, 2025, 10(2): 3251-3268. doi: 10.3934/math.2025151
    [7] Zhensheng Yu, Peixin Li . An active set quasi-Newton method with projection step for monotone nonlinear equations. AIMS Mathematics, 2021, 6(4): 3606-3623. doi: 10.3934/math.2021215
    [8] Luyao Zhao, Jingyong Tang . Convergence properties of a family of inexact Levenberg-Marquardt methods. AIMS Mathematics, 2023, 8(8): 18649-18664. doi: 10.3934/math.2023950
    [9] Austine Efut Ofem, Jacob Ashiwere Abuchu, Godwin Chidi Ugwunnadi, Hossam A. Nabwey, Abubakar Adamu, Ojen Kumar Narain . Double inertial steps extragadient-type methods for solving optimal control and image restoration problems. AIMS Mathematics, 2024, 9(5): 12870-12905. doi: 10.3934/math.2024629
    [10] Limei Xue, Jianmin Song, Shenghua Wang . A modified projection and contraction method for solving a variational inequality problem in Hilbert spaces. AIMS Mathematics, 2025, 10(3): 6128-6143. doi: 10.3934/math.2025279
  • The trend is shifting from internal combustion engines (ICEs) to battery electric vehicles (BEVs). One of the important battery joints is battery tabs to the busbar connection. Aluminum (Al) and copper (Cu) are among the common materials for busbar and battery tab manufacturing. A wide range of research shows that the laser welding of busbar to battery tabs is a very promising technique. It can enhance the battery module's safety and reliability owing to its unique properties. The desired strength, ductility, fatigue life as well as electrical resistivity are crucial to attain in laser welding of dissimilar materials aluminum and copper in busbar to battery tab in BEVs. Therefore, an adequate understating of the principal factors influencing the Al–Cu busbar to battery tabs joint properties are of prime importance. The current review paper provides information on laser welding and laser brazing of dissimilar Al–Cu with thin thicknesses. Also, the common defects, the effect of materials properties on laser joining, and laser-materials interaction during the laser welding process are discussed. Laser process parameters adjustment (e.g., laser power or speed), laser operational mode, and proper choice of materials (e.g., base metals, alloying elements, filler metals, etc.) may enhance the joint properties in terms of mechanical and electrical properties.



    In this paper, we consider the two-dimensional viscous, compressible and heat conducting magnetohydrodynamic equations in the Eulerian coordinates (see [1])

    {ρt+div(ρu)=0,(ρu)t+div(ρuu)+P=μu+(μ+λ)(divu)+HH12|H|2,cv((ρθ)t+div(ρuθ))+Pdivu=κΔθ+λ(divu)2+ν|curlH|2+2μ|D(u)|2,Ht+uHHu+Hdivu=νΔH,divH=0. (1.1)

    Here x=(x1,x2)Ω is the spatial coordinate, Ω is a bounded smooth domain in R2, t0 is the time, and the unknown functions ρ=ρ(x,t), θ=θ(x,t), u=(u1,u2)(x,t) and H=(H1,H2)(x,t) denote, respectively, the fluid density, absolute temperature, velocity and magnetic field. In addition, the pressure P is given by

    P(ρ)=Rθρ,(R>0),

    where R is a generic gas constant. The deformation tensor D(u) is defined by

    D(u)=12(u+(u)tr).

    The shear viscosity μ and the bulk one λ satisfy the hypotheses as follows

    μ>0,μ+λ0.

    Positive constants cv, κ and ν represent, respectively, the heat capacity, heat conductivity and magnetic diffusivity coefficient.

    The initial condition and boundary conditions for Eq (1.1) are given as follows

    (ρ,θ,u,H)(x,t=0)=(ρ0,θ0,u0,H0), (1.2)
    θn=0,u=0,Hn=0,curlH=0,onΩ, (1.3)

    where n denotes the unit outward normal vector of Ω.

    Remark 1.1. The boundary condition imposed on H (1.3) is physical and means that the container is perfectly conducting, see [1,2,3,4].

    In the absence of electromagnetic effect, namely, in the case of H0, the MHD system reduces to the Navier-Stokes equations. Due to the strong coupling and interplay interaction between the fluid motion and the magnetic field, it is rather complicated to investigate the well-posedness and dynamical behaviors of MHD system. There are a huge amount of literature on the existence and large time behavior of solutions to the Navier-Stokes system and MHD one due to the physical importance, complexity, rich phenomena and mathematical challenges, see [1,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26] and the reference therein. However, many physically important and mathematically fundamental problems are still open due to the lack of smoothing mechanism and the strong nonlinearity. When the initial density contain vacuum states, the local large strong solutions to Cauchy problem of 3D full MHD equations and 2D isentropic MHD system have been obtained, respectively, by Fan-Yu [5] and Lü-Huang [6]. For the global well-posedness of strong solutions, Li-Xu-Zhang [7] and Lü-Shi-Xu [8] established the global existence and uniqueness of strong solutions to the 3D and 2D MHD equations, respectively, provided the smooth initial data are of small total energy. In particular, the initial density can have compact support in [7,8]. Furthermore, Hu-Wang [9,10] and Fan-Yu [11] proved the global existence of renormalized solutions to the compressible MHD equations for general large initial data. However, it is an outstanding challenging open problem to establish the global well-posedness for general large strong solutions with vacuum.

    Therefore, it is important to study the mechanism of blow-up and structure of possible singularities of strong (or smooth) solutions to the compressible MHD system (1.1). The pioneering work can be traced to Serrin's criterion [12] on the Leray-Hopf weak solutions to the 3D incompressible Navier-Stokes equations, that is

    limtTuLs(0,t;Lr)=,for3r+2s=1,3<r, (1.4)

    where T is the finite blow up time. Later, He-Xin [13] established the same Serrin's criterion (1.4) for strong solutions to the incompressible MHD equations.

    First of all, we recall several known blow-up criteria for the compressible Navier-Stokes equations. In the isentropic case, Huang-Li-Xin [14] established the Serrin type criterion as follows

    limtT(uLs(0,t;Lr)+divuL1(0,t;L))=,for3r+2s=1,3<r. (1.5)

    For the full compressible Navier-Stokes equations, Fan-Jiang-Ou [15] obtained that

    limtT(θL(0,t;L)+uL1(0,t;L))=, (1.6)

    under the condition

    7μ>λ. (1.7)

    Later, the restriction (1.7) was removed in Huang-Li-Xin [16]. Recently, Wang [17] established a blow-up criterion for the initial boundary value problem (IBVP) on a smooth bounded domain in R2, namely,

    limtTdivuL1(0,t;L)=. (1.8)

    Then, let's return to the compressible MHD system (1.1). Under the three-dimensional isentropic condition, Xu-Zhang [18] founded the same criterion (1.5) as [14]. For the three-dimensional full compressible MHD system, the criterion (1.6) is also established by Lu-Du-Yao [19] under the condition

    μ>4λ. (1.9)

    Soon, the restriction (1.9) was removed by Chen-Liu [20]. Later, for the Cauchy problem and the IBVP of three-dimensional full compressible MHD system, Huang-Li [21] proved that

    limtT(uLs(0,t;Lr)+ρL(0,t;L))=,for3r+2s1,3<r. (1.10)

    Recently, Fan-Li-Nakamura [22] extended the results of [17] to the MHD system and established a blow-up criterion which depend only on H and divu as follows

    limtT(HL(0,t;L)+divuL1(0,t;L))=. (1.11)

    In fact, if H0 in (1.11), the criterion (1.11) becomes (1.8).

    The purpose of this paper is to loosen and weaken the regularity of H required in the blow-up criterion (1.11) for strong solutions of the IBVP (1.1)–(1.3).

    In this paper, we denote

    dxΩdx.

    Furthermore, for s0 and 1r, we define the standard Lebesgue and Sobolev spaces as follows

    {Lr=Lr(Ω),Ws,r=Ws,r(Ω),Hs=Ws,2,Ws,r0={fWs,r|f=0onΩ},Hs0=Ws,20.

    To present our results, we first recall the local existence theorem of the strong solution. Fan-Yu [5] attained the local existence and uniqueness of strong solution with full compressible MHD system in R3. In fact, when Ω is a bounded domain in R2, the method applied in [5,23] can also be used to the case here. The corresponding result can be expressed as follows.

    Theorem 1.1. (Local existence theorem) For q>2, assume that the initial data (ρ0,θ0,u0,H0) satisfies

    {0ρ0W1,q,0θ0H2,u0H10H2,H0H2,divH0=0,θ0n|Ω=0,u0|Ω=0,H0n|Ω=curlH0|Ω=0, (1.12)

    and the compatibility conditions as follows

    μu0(μ+λ)divu0+R(ρ0θ0)H0H0+12|H0|2=ρ1/20g1, (1.13)
    κθ02μ|D(u0)|2λ(divu0)2ν(curlH0)2=ρ1/20g2, (1.14)

    for some g1,g2L2. Then there exists a time T0>0 such that the IBVP (1.1)–(1.3) has a unique strong solution (ρ,θ,u,H) on Ω×(0,T0] satisfying that

    {0ρC([0,T0];W1,q),ρtC([0,T0];Lq),(u,θ,H)C([0,T0];H2)L2(0,T0;W2,q),θ0,(ut,θt,Ht)L2(0,T0;H1),(ρut,ρθt,Ht)L(0,T0;L2). (1.15)

    Then, our main result is stated as follows.

    Theorem 1.2. Under the assumption of Theorem 1.1, suppose (ρ,θ,u,H) is the strong solution of the IBVP (1.1)–(1.3) obtained in Theorem 1.1. If T< is the maximum existence time of the strong solution, then

    limtT(HL(0,t;Lb)+divuL1(0,t;L))=, (1.16)

    for any b>2.

    Remark 1.2. Compared to the blow-up criterion (1.11) attained in [22], Theorem 1.2 demonstrates some new message about the blow-up mechanism of the MHD system (1.1)–(1.3). Particularly, beside the same regularity on divuL1(0,t;L) as (1.11) in [22], our result (1.16) improves the regularity on HL(0,t;L) by relaxing it to HL(0,t;Lb) for any b>2.

    The rest of the paper is arranged as follows. We state several basic facts and key inequalities which are helpful for later analysis in Section 2. Sections 3 is devoted to a priori estimate which is required to prove Theorem 1.2, while we give its proof in Section 4.

    In this section, we will recall several important inequalities and well-known facts. First of all, Gagliardo-Nirenberg inequality (see [27]) is described as follows.

    Lemma 2.1. (Gagliardo-Nirenberg) For q(1,),r(2,) and s[2,), there exists some generic constant C>0 which may depend only on q,r and s such that for fC0(Ω), we have

    fsLs(Ω)Cf2L2(Ω)fs2L2(Ω), (2.1)
    gL(Ω)Cgq(r2)/(2r+q(r2))Lq(Ω)g2r/(2r+q(r2))Lr(Ω). (2.2)

    Then, we give several regularity results for the following Lamé system with Dirichlet boundary condition (see [24])

    {LUμΔU+(μ+λ)divU=F,xΩ,U=0,xΩ. (2.3)

    We assume that UH10 is a weak solution of the Lamé system, due to the uniqueness of weak solution, it could be denoted by U=L1F.

    Lemma 2.2. Let r(1,), then there exists some generic constant C>0 depending only on μ,λ,r and Ω such that

    If FLr, then

    UW2,r(Ω)CFLr(Ω). (2.4)

    If FW1,r (i.e., F=divf with f=(fij)2×2,fijLr), then

    UW1,r(Ω)CfLr(Ω). (2.5)

    Furthermore, for the endpoint case, if fijL2L, then UBMO(Ω) and

    UBMO(Ω)CfL(Ω)+CfL2(Ω). (2.6)

    The following Lp-bound for elliptic systems, whose proof is similar to that of [28,Lemma 12], is a direct consequence of the combination of a well-known elliptic theory due to Agmon-Douglis-Nirenberg[29,30] with a standard scaling procedure.

    Lemma 2.3. For k0 and p>1, there exists a constant C>0 depending only on k and p such that

    k+2vLp(Ω)CΔvWk,p(Ω), (2.7)

    for every vWk+2,p(Ω) satisfying either

    vn=0,rotv=0,on  Ω,

    or

    v=0,on  Ω.

    Finally, we give two critical Sobolev inequalities of logarithmic type, which are originally due to Brezis-Gallouet [31] and Brezis-Wainger [32].

    Lemma 2.4. Let ΩR2 be a bounded Lipschitz domain and fW1,q with q>2, then it holds that

    fL(Ω)CfBMO(Ω)ln(e+fW1,q(Ω))+C, (2.8)

    with a constant C depending only on q.

    Lemma 2.5. Let ΩR2 be a smooth domain and fL2(s,t;H10W1,q) with q>2, then it holds that

    f2L2(s,t;L)Cf2L2(s,t;H1)ln(e+fL2(s,t;W1,q))+C, (2.9)

    with a constant C depending only on q.

    Let (ρ,θ,u,H) be the strong solution of the IBVP (1.1)–(1.3) obtained in Theorem 1.1. Assume that (1.16) is false, namely, there exists a constant M>0 such that

    limtT(HL(0,t;Lb)+divuL1(0,t;L))M<,for anyb>2. (3.1)

    First of all, the upper bound of the density can be deduced from (1.1)1 and (3.1), see [14,Lemma 3.4].

    Lemma 3.1. Under the assumptions of Theorem 1.2 and (3.1), it holds that for any t[0,T),

    sup0stρL1LC, (3.2)

    where (and in what follows) C represents a generic positive constant depending only on μ,λ,cv,κ, ν, q, b, M, T and the initial data.

    Then, we give the following estimates, which are similar to the energy estimates.

    Lemma 3.2. Under the assumptions of Theorem 1.2 and (3.1), it holds that for any t[0,T),

    sup0st(ρθL1+ρ1/2u2L2+H2L2)+t0(u2L2+H2L2)dsC. (3.3)

    Proof. First, using the standard maximum principle to (1.1)3 together with θ00 (see [15,25]) gives

    infΩ×[0,t]θ(x,t)0. (3.4)

    Then, utilizing the standard energy estimates to (1.1) shows

    sup0st(ρθL1+ρ1/2u2L2+H2L2)C. (3.5)

    Next, adding (1.1)2 multiplied by u to (1.1)4 multiplied by H, and integrating the summation by parts, we have

    12ddt(ρ1/2u2L2+H2L2)+μu2L2+νH2L2+(μ+λ)divu2L2CρθL1divuL, (3.6)

    where one has used the following well-known fact

    HL2CcurlHL2, (3.7)

    due to divH=0 and Hn|Ω=0.

    Hence, the combination of (3.6) with (3.1), (3.4) and (3.5) yields (3.3). This completes the proof of Lemma 3.2.

    The following lemma shows the estimates on the spatial gradients of both the velocity and the magnetic, which are crucial for obtaining the higher order estimates of the solution.

    Lemma 3.3. Under the assumptions of Theorem 1.2 and (3.1), it holds that for any t[0,T),

    sup0st(ρ1/2θ2L2+u2L2+curlH2L2)+t0(ρ1/2˙u2L2+θ2L2+Ht2L2+ΔH2L2)dsC, (3.8)

    where ˙fuf+ft represents the material derivative of f.

    Proof. Above all, multiplying the equation (1.1)3 by θ and integrating by parts yield

    cv2ddtρ1/2θ2L2+κθ2L2νθ|curlH|2dx+Cθ|u|2dx+Cρ1/2θ2L2divuL. (3.9)

    Firstly, integration by parts together with (3.1) and Gagliardo-Nirenberg inequality implies that

    νθ|curlH|2dxCθL2HLbHL˜b+CθL˜bHLb2HL2CθL2HL˜b+C2HL2(θL2+1)εθ2L2+C2H2L2+C(H2L2+1), (3.10)

    where ˜b2bb2>2 satisfies 1/b+1/˜b=1/2, and in the second inequality where one has applied the estimate as follows

    θLrC(θL2+1),for anyr1. (3.11)

    Indeed, denote the average of θ by ˉθ=1|Ω|θdx, it follows from (3.2) and (3.3) that

    ˉθρdxρθdx+ρ|θˉθ|dxC+CθL2, (3.12)

    which together with Poincaré inequality yields

    θL2C(1+θL2). (3.13)

    And consequently, (3.11) holds.

    Secondly, according to [17,21,33], Multiplying equations (1.1)2 by uθ and integrating by parts yield

    μθ|u|2dx+(μ+λ)θ|divu|2dx=ρ˙uθudxμuθudx(μ+λ)divuuθdxPθudx+HHθudx12|H|2θudx6i=1Ii. (3.14)

    Using the same arguments in [17,33], we have

    4i=1Iiηρ1/2˙u2L2+εθ2L2+Cρ1/2θ2L2divuL+C(ρ1/2θ2L2+u2L2)u2L. (3.15)

    Besides, according to (3.1) and (3.11) yields

    6i=5IiCθL˜bHLbHL2uLεθ2L2+CH2L2u2L+C. (3.16)

    Substituting (3.10), (3.15) and (3.16) into (3.9), and choosing ε suitably small, we have

    cvddtρ1/2θ2L2+κθ2L22ηρ1/2˙u2L2+C1ΔH2L2+C(ρ1/2θ2L2+u2L2+H2L2+1)(divuL+u2L+1), (3.17)

    where one has applied the key fact as follows

    2HL2CΔHL2. (3.18)

    Furthermore, it follows from (3.1) and (1.1)4 that

    Ht2L2+ν2ΔH2L2+νddtcurlH2L2CuL2uL2˜bHLbHL2˜b+CH2L2u2LCuL2uL2˜b(HL2+1)+CH2L2u2L. (3.19)

    In order to estimate uL2˜b, according to [24,26], we divide u into v and w. More precisely, let

    u=v+w,andv=L1P, (3.20)

    then we get

    Lw=ρ˙uHH+12|H|2. (3.21)

    And hence, Lemma 2.2 implies that for any r>1,

    vLrCθρLr, (3.22)

    and

    2wLrCρ˙uLr+C|H||H|Lr. (3.23)

    Consequently, it follows from Gagliardo-Nirenberg inequality, (3.2), (3.11), (3.20), (3.22) and (3.23) that for any s2,

    uLsCvLs+CwLsCρθLs+CwL2+Cw2/sL22w12/sL2CρθLs+CwL2+Cw2/sL2(ρ˙uL2+|H||H|L2)12/sηρ1/2˙uL2+CρθLs+CwL2+C|H||H|L2ηρ1/2˙uL2+CuL2+CθL2+CHL2+CΔHL2+C. (3.24)

    Putting (3.24) into (3.19) and utilizing Young inequality lead to

    Ht2L2+ν22ΔH2L2+νddtcurlH2L2εθ2L2+ηρ1/2˙u2L2+C(u2L2+u2L+1)(H2L2+1). (3.25)

    Adding (3.25) multiplied by 2ν2(C1+1) to (3.17) and choosing ε suitably small, we have

    κ2θ2L2+2ν2(C1+1)Ht2L2+ΔH2L2+ddt(cvρ1/2θ2L2+2ν1(C1+1)curlH2L2)C(ρ1/2θ2L2+u2L2+H2L2+1)(u2L2+u2L+divuL+1)+Cηρ1/2˙u2L2. (3.26)

    Then, multiplying (1.1)2 by ut and integrating by parts, we get

    12ddt(μu2L2+(μ+λ)divu2L2)+ρ1/2˙u2L2ηρ1/2˙u2L2+Cu2L2u2L+ddt(Pdivudx+12|H|2divudxHuHdx)PtdivudxHHtdivudx+HtuHdx+HuHtdx. (3.27)

    Notice that

    Ptdivudx=Ptdivvdx+Ptdivwdx, (3.28)

    integration by parts together with (3.20) leads to

    Ptdivvdx=12ddt((μ+λ)divv2L2+μv2L2). (3.29)

    Moreover, define

    Ecvθ+12|u|2,

    according to (1.1) that E satisfies

    (ρE)t+div(ρuE+Pu)=Δ(κθ+12μ|u|2)+μdiv(uu)+λdiv(udivu)+HHu12u|H|2+ν|curlH|2. (3.30)

    Motivated by [17,21], it can be deduced from (3.30) that

    Ptdivwdx=Rcv((ρE)tdivwdx12(ρ|u|2)tdivwdx)=Rcv{((cv+R)ρθu+12ρ|u|2uκθμuuμuuλudivu)divwdx12ρ|u|2udivwdxρ˙uudivwdxdivHHudivwdxHuHdivwdx(Hu)Hdivwdx+12divu|H|2divwdx+12|H|2udivwdxνdivw×curlHHdxνcurl(curlH)Hdivwdx}Cηρ1/2˙u2L2+Cθ2L2+CΔH2L2+C(u2L2+u2L+1)(ρ1/2θ2L2+u2L2+H2L2+1). (3.31)

    Additionally, combining (3.1) and (3.24) yields

    HtuHdx+HuHtdxHHtdivudxCHt2L2+Cu2L˜bH2LbCηρ1/2˙u2L2+C(Ht2L2+θ2L2+u2L2+H2L2+ΔH2L2+1). (3.32)

    Substituting (3.28), (3.29), (3.31) and (3.32) into (3.27) yields

    ρ1/2˙u2L2+ddt(μ2(u2L2+v2L2)+μ+λ2(divu2L2+divv2L2)A(t))C2(θ2L2+Ht2L2+ΔH2L2)+Cηρ1/2˙u2L2+C(u2L2+u2L+1)(u2L2+H2L2+ρ1/2θ2L2+1), (3.33)

    where

    A(t)12|H|2divudx+PdivudxHuHdx, (3.34)

    satisfies

    A(t)μ4u2L2+C3(ρ1/2θ2L2+curlH2L2+1). (3.35)

    Recalling the inequality (3.26), let

    C4=min{2ν2(C1+1),κ2,1},C5=min{2ν1(C1+1),cv}, (3.36)

    adding (3.26) multiplied by C6=max{C14(C2+1),C15(C3+1)} into (3.33) and choosing η suitably small, we have

    ddt˜A(t)+12ρ1/2˙u2L2+θ2L2+Ht2L2+ΔH2L2C(ρ1/2θ2L2+u2L2+H2L2+1)(u2L2+u2L+divuL+1), (3.37)

    where

    ˜A(t)C6(cvρ1/2θ2L2+2ν1(C1+1)curlH2L2)+μ2(u2L2+v2L2)+μ+λ2(divu2L2+divv2L2)A(t), (3.38)

    satisfies

    ρ1/2θ2L2+μ4u2L2+curlH2L2C˜A(t)Cρ1/2θ2L2+Cu2L2+CcurlH2L2+C. (3.39)

    Finally, integrating (3.37) over (τ,t), along with (3.39) yields

    ψ(t)Ctτ(u2L2+u2L+divuL+1)ψ(s)ds+Cψ(τ), (3.40)

    where

    ψ(t)t0(ρ1/2˙u2L2+θ2L2+Ht2L2+ΔH2L2)ds+ρ1/2θ2L2+u2L2+curlH2L2+1. (3.41)

    Combined with (3.1), (3.3) and Gronwall inequality implies that for any 0<τt<T,

    ψ(t)Cψ(τ)exp{tτ(u2L2+u2L+divuL+1)ds}Cψ(τ)exp{tτu2Lds}. (3.42)

    Utilizing Lemma 2.5, we have

    u2L2(τ,t;L)Cu2L2(τ,t;H1)ln(e+uL2(τ,t;W1,b))+C. (3.43)

    Combining (3.1), (3.2), (3.11), (3.22), (3.23) and Sobolev inequality leads to

    uW1,bvW1,b+CwW2,2b/(b+2)Cρ˙uL2b/(b+2)+CρθLb+CuL2+C|H||H|L2b/(b+2)Cρ1/2Lbρ1/2˙uL2+CθL2+CuL2+CHLbHL2+CCρ1/2˙uL2+CθL2+CuL2+CHL2+C, (3.44)

    this implies that

    uL2(τ,t;W1,b)Cψ1/2(t). (3.45)

    Substituting (3.45) into (3.43) indicates

    u2L2(τ,t;L)C+Cu2L2(τ,t;H1)ln(Cψ(t))C+ln(Cψ(t))C7u2L2(τ,t;H1). (3.46)

    Using (3.3), one can choose some τ which is close enough to t such that

    C7u2L2(τ,t;H1)12, (3.47)

    which together with (3.42) and (3.46) yields

    ψ(t)Cψ2(τ)C. (3.48)

    Noticing the definition of ψ in (3.41), we immediately have (3.8). The proof of Lemma 3.3 is completed.

    Now, we show some higher order estimates of the solutions which are needed to guarantee the extension of local solution to be a global one under the conditions (1.12)–(1.14) and (3.1).

    Lemma 3.4. Under the assumptions of Theorem 1.2 and (3.1), it holds that for any t[0,T),

    sup0st(ρW1,q+θH2+uH2+HH2)C. (3.49)

    Proof. First, it follows from (3.8), Gagliardo-Nirenberg and Poincaré inequalities that for 2q<,

    uLq+HLqC. (3.50)

    Combining (1.1)4, (3.3), (3.8) and (3.18) yields

    HH2+H2L4CuL4+CHtL2+C. (3.51)

    Furthermore, it can be deduced from (3.8), (3.24), (3.50) and (3.51) that

    uL4Cρ1/2˙uL2+CθL2+CHtL2+C. (3.52)

    Then, according to (3.11) and Sobolev inequality, we get

    θ2Lε2θ2L2+Cθ2L2+C, (3.53)

    which combined with (1.1)3, (3.8), and choosing ε suitably small yield

    θ2H2Cρ1/2˙θ2L2+Cθ2L2+Cu4L4+CH4L4+C. (3.54)

    Therefore, the combination of (3.51) and (3.52) yields

    sup0st(θLr+θL2+uL4+HH2+HL4)C,r1. (3.55)

    Together with (3.53) and (3.54) gives

    sup0st(θH2+θL)C. (3.56)

    Now, we bound ρW1,q and uH2. For r[2,q], it holds that

    ddtρLrCρLr(uL+1)+C2uLrCρLr(vL+wL+1)+C2vLr+C2wLrCρLr(vL+wL+1)+C2wLr+C, (3.57)

    where in the last inequality one has applied the following fact

    2vLrCρLr+C. (3.58)

    Taking (3.2), (3.56), (3.58) and Lemmas 2.2–2.4, we get

    vLCln(e+ρLr)+C. (3.59)

    Putting (3.59) into (3.57), it can be deduced from Gronwall inequality that

    ρLrC. (3.60)

    Finally, let r=2 in (3.60), according to Lemma 2.2, (3.50), (3.55) and (3.58) yields

    uH2C. (3.61)

    Therefore, together with (3.55), (3.56), (3.60) and (3.61), we get (3.49). The proof of Lemma 3.4 is completed.

    With the priori estimates in Lemmas 3.1–3.4, we can prove Theorem 1.2.

    Proof of Theorem 1.2. Assume that (1.16) is false, namely, (3.1) holds. Notice that the general constant C in Lemmas 3.1–3.4 is independent of t, that is, all the priori estimates attained in Lemmas 3.1–3.4 are uniformly bounded for any tT. Therefore, the function

    (ρ,θ,u,H)(x,T)limtT(ρ,θ,u,H)(x,t)

    satisfies the initial conditions (1.12) at t=T.

    Due to

    (ρ˙u,ρ˙θ)(x,T)=limtT(ρ˙u,ρ˙θ)L2,

    therefore

    μu(μ+λ)divu+R(ρθ)HH+12|H|2|t=T=ρ1/2(x,T)g1(x),κθ2μ|D(u)|2λ(divu)2ν(curlH)2|t=T=ρ1/2(x,T)g2(x),

    with

    g1(x){ρ1/2(x,T)(ρ˙u)(x,T),forx{x|ρ(x,T)>0},0,forx{x|ρ(x,T)=0},

    and

    g2(x){ρ1/2(x,T)(cvρ˙θ+Rθρdivu)(x,T),forx{x|ρ(x,T)>0},0,forx{x|ρ(x,T)=0},

    satisfying g1,g2L2. Thus, (ρ,θ,u,H)(x,T) also satisfies (1.13) and (1.14).

    Hence, Theorem 1.1 shows that we could extend the local strong solutions beyond T, while taking (ρ,θ,u,H)(x,T) as the initial data. This contradicts the hypothesis of Theorem 1.2 that T is the maximum existence time of the strong solution. This completes the proof of theorem 1.2.

    This paper concerns the blow-up criterion for the initial boundary value problem of the two-dimensional full compressible magnetohydrodynamic equations in the Eulerian coordinates. When the initial density allowed to vanish, and the magnetic field H satisfies the perfect conducting boundary condition Hn=curlH=0, we prove the blow-up criterion limtT(HL(0,t;Lb)+divuL1(0,t;L))= for any b>2, which depending on both H and divu.

    The author sincerely thanks the editors and anonymous reviewers for their insightful comments and constructive suggestions, which greatly improved the quality of the paper. The research was partially supported by the National Natural Science Foundation of China (No.11971217).

    The author declares no conflict of interest in this paper.



    [1] Curry C, Bloomberg New Energy Finance, 2017. Lithium-ion battery costs and market.
    [2] Bloomberg New Energy Finance, 2020. Electric Vehicle Outlook. Available from: https://about.bnef.com/electric-vehicle-outlook/.
    [3] HS Markit, 2020. The battery electric vehicle: Why mass adoption is inevitable, yet elusive.
    [4] Samsung SDI. The Composition of EV Batteries: Cells? Modules? Packs? Let's Understand Properly! Available from: https://www.samsungsdi.com/column/all/detail/54344.html?listType=&pageIndex=1&searchCondition=&searchKeyword=&idx=54344.
    [5] Babbitt CW (2020) Sustainability perspectives on lithium-ion batteries. Clean Technol Envir 22: 1213–1214. https://doi.org/10.1007/s10098-020-01890-3 doi: 10.1007/s10098-020-01890-3
    [6] Richa K, Babbitt CW, Gaustad G (2017) Eco-efficiency analysis of a lithium-ion battery waste hierarchy inspired by circular economy. J Ind Ecol 21: 715–730. https://doi.org/10.1111/jiec.12607 doi: 10.1111/jiec.12607
    [7] Liu WW, Zhang H, Liu LH, et al. (2016) Remanufacturing cathode from end-of-life of lithium-ion secondary batteries by Nd:YAG laser radiation. Clean Technol Envir 18: 231–243. https://doi.org/10.1007/s10098-015-1010-1 doi: 10.1007/s10098-015-1010-1
    [8] Zwicker MFR, Moghadam M, Zhang W, et al. (2020) Automotive battery pack manufacturing-a review of battery to tab joining. J Adv Joi Process 1: 100017. https://doi.org/10.1016/j.jajp.2020.100017 doi: 10.1016/j.jajp.2020.100017
    [9] Das A, Li D, Williams D, et al. (2018) Joining technologies for automotive battery systems manufacturing. World Electr Veh J 9: 22. https://doi.org/10.3390/wevj9020022 doi: 10.3390/wevj9020022
    [10] Shui L, Chen F, Garg A, et al. (2018) Design optimization of battery pack enclosure for electric vehicle. Struct Multidisc Optim 58: 331–347. https://doi.org/10.1007/s00158-018-1901-y doi: 10.1007/s00158-018-1901-y
    [11] Lee JH, Lee HM, Ahn S (2003) Battery dimensional changes occurring during charge/discharge cycles-thin rectangular lithium ion and polymer cells. J Power Sources 119–121: 833–837. https://doi.org/10.1016/S0378-7753(03)00281-7 doi: 10.1016/S0378-7753(03)00281-7
    [12] Zhao N, Zhao D, Xu L, et al. (2014) A multimode responsive aptasensor for adenosine detection. J Nanomater 2014: 1–7. https://doi.org/10.1155/2014/360347 doi: 10.1155/2014/360347
    [13] Fleckenstein M, Bohlen O, Roscher MA, et al. (2011) Current density and state of charge inhomogeneities in Li-ion battery cells with LiFePO4 as cathode material due to temperature gradients. J Power Sources 196: 4769–4778. https://doi.org/10.1016/j.jpowsour.2011.01.043 doi: 10.1016/j.jpowsour.2011.01.043
    [14] Yang N, Zhang X, Shang B, et al. (2016) Unbalanced discharging and aging due to temperature differences among the cells in a lithium-ion battery pack with parallel combination. J Power Sources 306: 733–741. https://doi.org/10.1016/j.jpowsour.2015.12.079 doi: 10.1016/j.jpowsour.2015.12.079
    [15] Wang Q, Ping P, Zhao X, et al. (2012) Thermal runaway caused fire and explosion of lithium ion battery. J Power Sources 208: 210–224. https://doi.org/10.1016/j.jpowsour.2012.02.038 doi: 10.1016/j.jpowsour.2012.02.038
    [16] Baumann M, Wildfeuer L, Rohr S, et al. (2018) Parameter variations within Li-ion battery packs-Theoretical investigations and experimental quantification. J Energy Storage 18: 295–307. https://doi.org/10.1016/j.est.2018.04.031 doi: 10.1016/j.est.2018.04.031
    [17] Baumhöfer T, Brühl M, Rothgang S, et al. (2014) Production caused variation in capacity aging trend and correlation to initial cell performance. J Power Sources 247: 332–338. https://doi.org/10.1016/j.jpowsour.2013.08.108 doi: 10.1016/j.jpowsour.2013.08.108
    [18] Brand MJ, Schmidt PA, Zaeh MF, et al. (2015) Welding techniques for battery cells and resulting electrical contact resistances. J Energy Storage 1: 7–14. https://doi.org/10.1016/j.est.2015.04.001 doi: 10.1016/j.est.2015.04.001
    [19] Hesse T, Zaske S (2018) A "World Champion" in Energy Efficiency: Environmental audit sees laser welding ahead of resistance spot welding. Laser Tech J 15: 56–58. https://doi.org/10.1002/latj.201800014 doi: 10.1002/latj.201800014
    [20] Kohn S, Berdichevsky G, Hewett BC (2011) Tunable frangible battery pack system. US Patent 7923144B2.
    [21] Shin HS, de Leon M (2017) Mechanical performance and electrical resistance of ultrasonic welded multiple Cu–Al layers. J Mater Process Tech 241: 141–153. https://doi.org/10.1016/j.jmatprotec.2016.11.004 doi: 10.1016/j.jmatprotec.2016.11.004
    [22] Lee SS, Kim TH, Hu SJ, et al. (2010) Joining technologies for automotive lithium-ion battery manufacturing: A review. ASME 2010 International Manufacturing Science and Engineering Conference (MSEC 2010), Erie, Pennsylvania, USA, 1: 541–549. https://doi.org/10.1115/MSEC2010-34168
    [23] Wagner G, Balle F, Eifler D (2012) Ultrasonic welding of hybrid joints. JOM 64: 401–406. https://doi.org/10.1007/s11837-012-0269-5 doi: 10.1007/s11837-012-0269-5
    [24] Chamberlain A, Larsson H, Nilsson L, et al. (2019) Welding methods for electrical connections in battery systems. Uppsala University.
    [25] Das A, Ashwin TR, Barai A (2019) Modelling and characterisation of ultrasonic joints for Li-ion batteries to evaluate the impact on electrical resistance and temperature raise. J Energy Storage 22: 239–248. https://doi.org/10.1016/j.est.2019.02.017 doi: 10.1016/j.est.2019.02.017
    [26] McGovern ME, Rinker TJ, Sekol RC (2019) Assessment of ultrasonic welds using pulsed infrared thermography. JNDE 2: 011009. https://doi.org/10.1115/1.4042260 doi: 10.1115/1.4042260
    [27] Mohan Raj N, Kumaraswamidhas LA, Nalajam PK, et al. (2018) Studies on electro mechanical aspects in ultrasonically welded Al/Cu joints. Trans Indian Inst Met 71: 107–116. https://doi.org/10.1007/s12666-017-1140-8 doi: 10.1007/s12666-017-1140-8
    [28] Choi S, Fuhlbrigge T, Nidamarthi S (2012) Vibration analysis in robotic ultrasonic welding for battery assembly. 2012 IEEE International Conference on Automation Science and Engineering (CASE), Seoul, Korea, 550–554. https://doi.org/10.1109/CoASE.2012.6386349
    [29] Kang B, Cai W, Tan CA (2014) Dynamic stress analysis of battery tabs under ultrasonic welding. J Manuf Sci Eng 136: 041011. https://doi.org/10.1115/1.4026990 doi: 10.1115/1.4026990
    [30] Zhao J, Li H, Choi H, et al. (2013) Insertable thin film thermocouples for in situ transient temperature monitoring in ultrasonic metal welding of battery tabs. J Manuf Process 15: 136–140. https://doi.org/10.1016/j.jmapro.2012.10.002 doi: 10.1016/j.jmapro.2012.10.002
    [31] Li H, Choi H, Ma C, et al. (2013) Transient temperature and heat flux measurement in ultrasonic joining of battery tabs using thin-film microsensors. J Manuf Sci Eng 135: 051015. https://doi.org/10.1115/1.4024816 doi: 10.1115/1.4024816
    [32] Zhang H, Senkara J (2011) Resistance Welding: Fundamentals and Applications, 2 Eds., CRC Press. https://doi.org/10.1201/b11752
    [33] Saariluoma H, Piiroinen A, Unt A, et al. (2020) Overview of optical digital measuring challenges and technologies in laser welded components in EV battery module design and manufacturing. Batteries 6: 47. https://doi.org/10.3390/batteries6030047 doi: 10.3390/batteries6030047
    [34] Mehta KP, Badheka VJ (2016) A review on dissimilar friction stir welding of copper to aluminum: Process, properties, and variants. Mater Manuf Process 31: 233–254. https://doi.org/10.1080/10426914.2015.1025971 doi: 10.1080/10426914.2015.1025971
    [35] Mypati O, Mishra D, Sahu S, et al. (2020) A study on electrical and electrochemical characteristics of friction stir welded lithium-ion battery tabs for electric vehicles. J Electron Mater 49: 72–87. https://doi.org/10.1007/s11664-019-07711-8 doi: 10.1007/s11664-019-07711-8
    [36] Li W, Wen Q, Yang X, et al. (2017) Interface microstructure evolution and mechanical properties of Al/Cu bimetallic tubes fabricated by a novel friction-based welding technology. Mater Design 134: 383-393. https://doi.org/10.1016/j.matdes.2017.08.065 doi: 10.1016/j.matdes.2017.08.065
    [37] Brand MJ, Berg P, Kolp EI, et al. (2016) Detachable electrical connection of battery cells by press contacts. J Energy Storage 8: 69–77. https://doi.org/10.1016/j.est.2016.09.011 doi: 10.1016/j.est.2016.09.011
    [38] Bolsinger C, Zorn M, Birke KP (2017) Electrical contact resistance measurements of clamped battery cell connectors for cylindrical 18650 battery cells. J Energy Storage 12: 29–36. https://doi.org/10.1016/j.est.2017.04.001 doi: 10.1016/j.est.2017.04.001
    [39] Taheri P, Hsieh S, Bahrami M (2011) Investigating electrical contact resistance losses in lithium-ion battery assemblies for hybrid and electric vehicles. J Power Sources 196: 6525–6533. https://doi.org/10.1016/j.jpowsour.2011.03.056 doi: 10.1016/j.jpowsour.2011.03.056
    [40] Fu R, Choe SW, Jackson RL, et al. (2012) Modeling and analysis of vibration-induced changes in connector resistance of high power electrical connectors for hybrid vehicles. Mech Based Des Struc 40: 349–365. https://doi.org/10.1080/15397734.2012.670098 doi: 10.1080/15397734.2012.670098
    [41] American Welding Society (1982) Welding Handbook: Metals and Their Weldability, 7 Eds. https://www.amazon.com/Welding-Handbook-Metals-Their-Weldability/dp/0871712180.
    [42] Davis JR, Ferutz K, Wheaton N (1980) Asm Handbook: Welding, Brazing, and Soldering, ASM International, 6.
    [43] American Welding Society (1991) Brazing Handbook, 4 Eds..
    [44] Hayashi J, Miyazawa Y (2014) Spot brazing of aluminum to copper with a cover plate. IOP Conf Ser-Mater Sci Eng 61: 012015. https://doi.org/10.1088/1757-899X/61/1/012015 doi: 10.1088/1757-899X/61/1/012015
    [45] Solchenbach T, Plapper P, Cai W (2014) Electrical performance of laser braze-welded aluminum-copper interconnects. J Manuf Process 16: 183–189. https://doi.org/10.1016/j.jmapro.2013.12.002 doi: 10.1016/j.jmapro.2013.12.002
    [46] Brand MJ, Kolp EI, Berg P, et al. (2017) Electrical resistances of soldered battery cell connections. J Energy Storage 12: 45–54. https://doi.org/10.1016/j.est.2017.03.019 doi: 10.1016/j.est.2017.03.019
    [47] Sommer AK, Türpe M, Füssel U, et al. (2020) Considerations on a new brazing concept for vacuum brazing of aluminium and copper. Weld World 64: 1589–1596. https://doi.org/10.1007/s40194-020-00935-x doi: 10.1007/s40194-020-00935-x
    [48] Krishnaja D, Cheepu M, Venkateswarlu D (2018) A review of research progress on dissimilar laser weld-brazing of automotive applications. IOP Conf Ser-Mater Sci Eng 330: 012073. https://doi.org/10.1088/1757-899X/330/1/012073 doi: 10.1088/1757-899X/330/1/012073
    [49] Markovits T, Jászberényi A (2018) Investigation of laser-material interaction in case of aluminium brazing process. Period Polytech Transp Eng 46: 59–62. https://doi.org/10.3311/PPtr.11528 doi: 10.3311/PPtr.11528
    [50] Li Y, Chen C, Yi R, et al. (2020) Review: Special brazing and soldering. J Manuf Process 60: 608–635. https://doi.org/10.1016/j.jmapro.2020.10.049 doi: 10.1016/j.jmapro.2020.10.049
    [51] Xiao R, Dong P (2011) Laser penetration brazing of dissimilar alloys. International Congress on Applications of Lasers & Electro-Optics, Orlando, Florida, USA, 2011: 308–314. https://doi.org/10.2351/1.5062251
    [52] Deyev G, Deyev D (2005) Surface Phenomena in Fusion Welding Processes, 1 Ed., CRC Press. https://doi.org/10.1201/9781420036299-1
    [53] Zhou L, Luo LY, Tan CW, et al. (2018) Effect of welding speed on microstructural evolution and mechanical properties of laser welded-brazed Al/brass dissimilar joints. Opt Laser Technol 98: 234–246. https://doi.org/10.1016/j.optlastec.2017.08.004 doi: 10.1016/j.optlastec.2017.08.004
    [54] Xia C, Li Y, Puchkov UA, et al. (2008) Microstructure and phase constitution near the interface of Cu/Al vacuum brazing using Al–Si filler metal. Vacuum 82: 799–804. https://doi.org/10.1016/j.vacuum.2007.11.007 doi: 10.1016/j.vacuum.2007.11.007
    [55] Furuya HS, Sato YS, Kokawa H, et al. (2018) Improvement of interfacial strength with the addition of Ni in Al/Cu dissimilar joints produced via laser brazing. Metall Mater Trans A 49: 6215–6223. https://doi.org/10.1007/s11661-018-4938-z doi: 10.1007/s11661-018-4938-z
    [56] Sun Z, Ion JC (1995) Laser welding of dissimilar metal combinations. J Mater Sci 30: 4205–4214. https://doi.org/10.1007/BF00361499 doi: 10.1007/BF00361499
    [57] Steen WM (1987) Lasers in Manufacturing: Proceedings of the 4th International Conference, Birmingham, UK, Kempston, Bedford: IFS Publications; Berlin, New York: Springer-Verlag, 12–14.
    [58] Weigl M, Albert F, Schmidt M (2011) Enhancing the ductility of laser-welded copper-aluminum connections by using adapted filler materials. Physics Procedia 12: 332–338. https://doi.org/10.1016/j.phpro.2011.03.141 doi: 10.1016/j.phpro.2011.03.141
    [59] Sun Z, Moisio T (1993) Laser beam welding of austenitic/ferritic dissimilar steel joints using nickel based filler wire. Mater Sci Tech 9: 603–608. https://doi.org/10.1179/mst.1993.9.7.603 doi: 10.1179/mst.1993.9.7.603
    [60] 60. Kancharla V, Mendes M, Grupp M, et al. (2018) Recent advances in fiber laser welding. Biul Inst Spawal Gliwicach 62: 175–181. https://doi.org/10.17729/ebis.2018.5/20
    [61] 61. Blecher JJ, Galbraith CM, Van Vlack C, et al. (2014) Real time monitoring of laser beam welding keyhole depth by laser interferometry. Sci Technol Weld Joi 19: 560–564. https://doi.org/10.1179/1362171814Y.0000000225 doi: 10.1179/1362171814Y.0000000225
    [62] Vasudevan AK, Doherty RD (1989) Aluminum Alloys-Contemporary Research and Applications, Boston: Academic Press.
    [63] Katgerman L, Soetens F (2010) New frontiers in light metals. Proceedings of the 11th International Aluminium Conference INALCO 2010, the Netherlands, 23–25.
    [64] Kah P, Rajan R, Martikainen J, et al. (2015) Investigation of weld defects in friction-stir welding and fusion welding of aluminium alloys. Int J Mech Mater Eng 10: 26. https://doi.org/10.1186/s40712-015-0053-8 doi: 10.1186/s40712-015-0053-8
    [65] Sun T, Franciosa P, Ceglarek D (2021) Effect of focal position offset on joint integrity of AA1050 battery busbar assembly during remote laser welding. J Mater Res Technol 14: 2715–2726. https://doi.org/10.1016/j.jmrt.2021.08.002 doi: 10.1016/j.jmrt.2021.08.002
    [66] Kirchhoff M (2021) Welding: E-mobility, Trumpf Laser- und Systentechnik GmbH.
    [67] Laserline GmbH, 2021. Laserline LDblue welding of electrical copper connectors.
    [68] Kraetzsch M, Standfuss J, Klotzbach A, et al. (2011) Laser beam welding with high-frequency beam oscillation: Welding of dissimilar materials with brilliant fiber lasers. Physics Procedia 12: 142–149. https://doi.org/10.1016/j.phpro.2011.03.018 doi: 10.1016/j.phpro.2011.03.018
    [69] Dimatteo V, Ascari A, Fortunato A (2019) Continuous laser welding with spatial beam oscillation of dissimilar thin sheet materials (Al–Cu and Cu–Al): Process optimization and characterization. J Manuf Process 44: 158–165. https://doi.org/10.1016/j.jmapro.2019.06.002 doi: 10.1016/j.jmapro.2019.06.002
    [70] Lerra F, Ascari A, Fortunato A (2019) The influence of laser pulse shape and separation distance on dissimilar welding of Al and Cu films. J Manuf Process 45: 331–339. https://doi.org/10.1016/j.jmapro.2019.07.015 doi: 10.1016/j.jmapro.2019.07.015
    [71] Olowinsky A (2021) How Lasers improve battery production. Available from: https://www.ilt.fraunhofer.de/de/mediathek/vortraege.html.
    [72] Huang W, Wang H, Rinker T, et al. (2020) Investigation of metal mixing in laser keyhole welding of dissimilar metals. Mater Design 195: 109056. https://doi.org/10.1016/j.matdes.2020.109056 doi: 10.1016/j.matdes.2020.109056
    [73] Schmalen P, Plapper P, Cai W (2016) Process robustness of laser braze-welded Al/Cu connectors. SAE Int J Alt Power 5: 195–204. https://doi.org/10.4271/2016-01-1198 doi: 10.4271/2016-01-1198
    [74] Schmalen P, Plapper P (2016) Evaluation of laser braze-welded dissimilar Al–Cu joints. Physics Procedia 83: 506–514. https://doi.org/10.1016/j.phpro.2016.08.052 doi: 10.1016/j.phpro.2016.08.052
    [75] Reisgen U, Olschok S, Jakobs S, et al. (2018) Influence of the degree of dilution with laser beam vacuum-welded Cu–Al mixed joints on the electrical properties. Procedia CIRP 74: 23–26. https://doi.org/10.1016/j.procir.2018.08.022 doi: 10.1016/j.procir.2018.08.022
    [76] Solchenbach T, Plapper P (2013) Mechanical characteristics of laser braze-welded aluminium-copper connections. Optics Laser Technol 54: 249–256. https://doi.org/10.1016/j.optlastec.2013.06.003 doi: 10.1016/j.optlastec.2013.06.003
    [77] Britten SW, Schmid L, Molitor T, et al. (2020) Blue high-power laser sources for processing solutions in e-mobility and beyond. Procedia CIRP 94: 592–595. https://doi.org/10.1016/j.procir.2020.09.082 doi: 10.1016/j.procir.2020.09.082
    [78] Zediker MS, Fritz RD, Finuf MJ, et al. (2020) Laser welding components for electric vehicles with a high-power blue laser system. J Laser Appl 32: 022038. https://doi.org/10.2351/7.0000054 doi: 10.2351/7.0000054
    [79] Mathivanan K, Plapper P (2019) Laser welding of dissimilar copper and aluminum sheets by shaping the laser pulses. Procedia Manuf 36: 154–162. https://doi.org/10.1016/j.promfg.2019.08.021 doi: 10.1016/j.promfg.2019.08.021
    [80] Schmalen P, Plapper P (2017) Resistance measurement of laser welded dissimilar Al/Cu joints. J Laser Micro Nanoen 12: 189–194. https://doi.org/10.2961/jlmn.2017.03.0003 doi: 10.2961/jlmn.2017.03.0003
    [81] Schmalen P, Plapper P, Peral I, et al. (2018) Composition and phases in laser welded Al–Cu joints by synchrotron X-ray microdiffraction. Procedia CIRP 74: 27–32. https://doi.org/10.1016/j.procir.2018.08.006 doi: 10.1016/j.procir.2018.08.006
    [82] Solchenbach T, Plapper P, Greger M, et al. (2014) Thermal and electrical aging of laser braze-welded aluminum-copper interconnects. Transl Mater Res 1: 015001. https://doi.org/10.1088/2053-1613/1/1/015001 doi: 10.1088/2053-1613/1/1/015001
    [83] Mathivanan K, Plapper PW (2019) Laser overlap joining from copper to aluminum and analysis of failure zone. Lasers in Manufacturing Conference 2019, Munich, Germany.
    [84] Hailat MM, Mian A, Chaudhury ZA, et al. (2012) Laser micro-welding of aluminum and copper with and without tin foil alloy. Microsyst Technol 18: 103–112. https://doi.org/10.1007/s00542-011-1378-8 doi: 10.1007/s00542-011-1378-8
    [85] Helm J, Dietz von Bayer I, Olowinsky A, et al. (2019) Influence of the surface properties of the connector material on the reliable and reproducible contacting of battery cells with a laser beam welding process. Weld World 63: 1221–1228. https://doi.org/10.1007/s40194-019-00727-y doi: 10.1007/s40194-019-00727-y
    [86] Lee SJ, Nakamura H, Kawahito Y, et al. (2014) Effect of welding speed on microstructural and mechanical properties of laser lap weld joints in dissimilar Al and Cu sheets. Sci Technol Weld Joi 19: 111–118. https://doi.org/10.1179/1362171813Y.0000000168 doi: 10.1179/1362171813Y.0000000168
    [87] Risdiyanto A, Arifin M, Khayam U (2013) Study on temperature distribution at busbar connection based on contact resistance of different plating contact surface. 2013 Joint International Conference on Rural Information & Communication Technology and Electric-Vehicle Technology (rICT & ICeV-T), Bandung, Indonesia. https://doi.org/10.1109/rICT-ICeVT.2013.6741537
    [88] Farahat MA, Gockenbach E, El-Alaily AA, et al. (1996) Effect of coating materials on the electrical performance of copper joints. Proceedings of the Forty-Second IEEE Holm Conference on Electrical Contacts, 472–478. https://doi.org/10.1109/HOLM.1996.557229
    [89] Wong TT, Liang GY, An G, et al. (2005) The electrical conductivity of laser-remelted and plasma-sprayed Ni and Cr coatings. J Mater Process Tech 159: 265–271. https://doi.org/10.1016/j.jmatprotec.2004.05.012 doi: 10.1016/j.jmatprotec.2004.05.012
    [90] Swedish Institute of Standards (2016) Aluminum and aluminum alloy-Sheet metal and strip-Part 2: Mechanical properties. SS-EN 485-2.
    [91] ASM Handbook Committee (1990) Properties and selection: Nonferrous alloys and special-purpose materials, ASM Handbook, ASM International, 2.
    [92] Swedish Institute of Standards (2019) Aluminium and aluminium alloys—Chemical composition and form of wrought products-Part 3: Chemical composition and form of products. SS-EN 573-3.
    [93] Solchenbach T, Plapper P (2013) Combined laser beam braze-welding process for fluxless Al–Cu connections. International Conference on competitive Manufacturing (COMA), 13: 131–136.
    [94] Kah P, Vimalraj C, Martikainen J, et al. (2015) Factors influencing Al–Cu weld properties by intermetallic compound formation. Int J Mech Mater Eng 10: 10. https://doi.org/10.1186/s40712-015-0037-8 doi: 10.1186/s40712-015-0037-8
    [95] Lee YG, Duh JG (1998) Characterizing the formation and growth of intermetallic compound in the solder joint. J Mater Sci 33: 5569–5572. https://doi.org/10.1023/A:1004499728840 doi: 10.1023/A:1004499728840
    [96] Mys I, Schmidt M (2006) Laser micro welding of copper and aluminum. Lasers and Applications in Science and Engineering, San Jose, California, United States, 610703. https://doi.org/10.1117/12.648376
    [97] Watanabe W, Onda S, Tamaki T, et al. (2006) Space-selective laser joining of dissimilar transparent materials using femtosecond laser pulses. Appl Phys Lett 89: 021106. https://doi.org/10.1063/1.2221393 doi: 10.1063/1.2221393
    [98] Braunovic M (2007) Reliability of power connections. J Zhejiang Univ-Sc A 8: 343–356. https://doi.org/10.1631/jzus.2007.A0343 doi: 10.1631/jzus.2007.A0343
    [99] Kaplan AFH (2005) Model of the absorption variation during pulsed laser heating applied to welding of electronic Au/Ni-coated Cu-leadframes. Appl Surf Sci 241: 362–370. https://doi.org/10.1016/j.apsusc.2004.07.035 doi: 10.1016/j.apsusc.2004.07.035
    [100] Huntington CA, Eagar TW (1983) Laser welding of aluminum and aluminum alloys. Weld Res Suppl 62: 105–107.
    [101] Kannatey-Asibu Jr E (2009) Principles of Laser Materials Processing, John Wiley & Sons. https://doi.org/10.1002/9780470459300
    [102] Delgado-Pinar M, Zalvidea D, Diez A, et al. (2006) Q-switching of an all-fiber laser by acousto-optic modulation of a fiber Bragg grating. Opt Express 14: 1106. https://doi.org/10.1364/OE.14.001106 doi: 10.1364/OE.14.001106
    [103] Heider A, Weber R, Herrmann D, et al. (2015) Power modulation to stabilize laser welding of copper. J Laser Appl 27: 022003. https://doi.org/10.2351/1.4906127 doi: 10.2351/1.4906127
    [104] Minasian RA (2005) MODULATORS|modulation and demodulation of optical signals, In: Guenther CD, Encyclopedia of Modern Optics, Elsevier, 129–138. https://doi.org/10.1016/B0-12-369395-0/00667-9
    [105] Purdue University, Modulation of light. Available from: https://www.physics.purdue.edu/webapps/index.php/course_document/index/phys570P/1684/25/14317
    [106] Markettech, 2008. Overview of modulated and pulsed diode laser systems. Available from: https://www.markettechinc.net/wp-content/uploads/2018/05/Modulated-and-Pulsed-Diode-Lasers.pdf.
    [107] Schiry M, Plapper P (2019) Novel opportunities by laser welding of dissimilar materials. Proceedings of International Conference on Competitive Manufacturing COMA'19, South Africa, 293–300.
    [108] Müller A, Goecke SF, Rethmeier M (2018) Laser beam oscillation welding for automotive applications. Weld World 62: 1039–1047. https://doi.org/10.1007/s40194-018-0625-3 doi: 10.1007/s40194-018-0625-3
    [109] Xue Z, Hu S, Zuo D, et al. (2013) Molten pool characterization of laser lap welded copper and aluminum. J Phys D Appl Phys 46: 495501. https://doi.org/10.1088/0022-3727/46/49/495501 doi: 10.1088/0022-3727/46/49/495501
    [110] Deyneka-Dupriez N, Denkel A (2020) For a better world: OCT unlocks real-time quality control during oscillation welding. Lessmüller Lasertechnik. Available from: https://www.lasersystemseurope.com/analysis-opinion/better-world-oct-unlocks-real-time-quality-control-during-oscillation-welding.
    [111] Müller A, Goecke SF, Sievi P, et al. (2014) Laser beam oscillation strategies for fillet welds in lap joints. Physics Procedia 56: 458–466. https://doi.org/10.1016/j.phpro.2014.08.149 doi: 10.1016/j.phpro.2014.08.149
    [112] Dimatteo V, Ascari A, Fortunato A (2021) Dissimilar laser welding of copper and aluminum alloys in multilayer configuration for battery applications. J Laser Appl 33: 042028. https://doi.org/10.2351/7.0000476 doi: 10.2351/7.0000476
    [113] Wahba M, Kawahito Y, Katayama S (2011) Laser direct joining of AZ91D thixomolded Mg alloy and amorphous polyethylene terephthalate. J Mater Process Tech 211: 1166–1174. https://doi.org/10.1016/j.jmatprotec.2011.01.021 doi: 10.1016/j.jmatprotec.2011.01.021
    [114] Schmidt PA, Pauleser T, Zaeh MF (2014) Optimisation of weld seam configurations using a genetic algorithm. Procedia CIRP 25: 393–399. https://doi.org/10.1016/j.procir.2014.10.054 doi: 10.1016/j.procir.2014.10.054
    [115] Mai TA, Spowage AC (2004) Characterisation of dissimilar joints in laser welding of steel-kovar, copper-steel and copper-aluminium. Mater Sci Eng-A Struct 374: 224–233. https://doi.org/10.1016/j.msea.2004.02.025 doi: 10.1016/j.msea.2004.02.025
    [116] Cai ZP, Ai BQ, Cao R, et al. (2016) Microstructure and properties of aluminum AA6061-T6 to copper (Cu)-T2 joints by cold metal transfer joining technology. J Mater Res 31: 2876–2887. https://doi.org/10.1557/jmr.2016.295 doi: 10.1557/jmr.2016.295
    [117] Mehta KP, Badheka VJ (2017) Hybrid approaches of assisted heating and cooling for friction stir welding of copper to aluminum joints. J Mater Process Tech 239: 336–345. https://doi.org/10.1016/j.jmatprotec.2016.08.037 doi: 10.1016/j.jmatprotec.2016.08.037
    [118] Esser G, Mys I, Schmidt MH (2004) Laser micro welding of copper and aluminium using filler materials. Fifth International Symposium on Laser Precision Microfabrication 5662: 337–342. https://doi.org/10.1117/12.596330 doi: 10.1117/12.596330
    [119] Tavassoli S, Abbasi M, Tahavvori R (2016) Controlling of IMCs layers formation sequence, bond strength and electrical resistance in Al–Cu bimetal compound casting process. Mater Design 108: 343–353. https://doi.org/10.1016/j.matdes.2016.06.076 doi: 10.1016/j.matdes.2016.06.076
    [120] Shi Y, Zhou XL, Zhu M, et al. (2017) Effect of filler wires on brazing interface microstructure and mechanical properties of Al/Cu dissimilar metals welding-brazing joint. Mater Rep 31: 61–64 (in Chinese).
  • Reader Comments
  • © 2022 the Author(s), licensee AIMS Press. This is an open access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0)
通讯作者: 陈斌, bchen63@163.com
  • 1. 

    沈阳化工大学材料科学与工程学院 沈阳 110142

  1. 本站搜索
  2. 百度学术搜索
  3. 万方数据库搜索
  4. CNKI搜索

Metrics

Article views(4835) PDF downloads(562) Cited by(5)

Figures and Tables

Figures(21)  /  Tables(6)

Other Articles By Authors

/

DownLoad:  Full-Size Img  PowerPoint
Return
Return

Catalog