1.
Introduction
Contaminated water with oil poses a significant global threat to water quality and underwater ecosystems, leading to severe health consequences [1]. Various techniques are employed to eliminate oil from aquatic environments, ranging from in-situ burning and chemical methods (solidification and dispersion) to biological approaches and physical techniques such as skimming and the use of absorbents [2]. Among these, natural organic adsorbents offer distinct advantages over other materials, particularly in terms of environmental compatibility in marine settings and their lightweight nature, which facilitates easy retrieval and reuse [3].
In recent years, materials research has increasingly emphasized the development of eco-friendly and multifunctional materials. Aerogels have emerged as a highly versatile and valuable engineering material due to their exceptional properties, such as extremely low density (0.001–0.5 g/cm3), high porosity (95–99%), and expansive specific internal surface area (10–2000 m2/g) [4]. Of particular interest are recycled cellulose aerogels, which have garnered significant attention for their broad applications in absorption, oil/water separation, thermal and acoustic insulation, and numerous other technical fields [5−8].
The rambutan (Nephelium lappaceum L.) is native to Indonesia, Malaysia, and southern Thailand. It is cultivated extensively in Malaysia, Thailand, the Philippines, northern Australia, Sri Lanka, India, Madagascar, Costa Rica, the Congo, and several South American countries. Thailand, Malaysia, and Indonesia are the world's largest producers of rambutan, accounting for over 90% of the global supply [9]. In Vietnam, rambutan is also a popular fruit and is ranked among the top ten main fruit crops [10]. According to the Ministry of Agriculture and Rural Development's review and data from the General Statistics Office, Vietnam's rambutan production in 2023 reached 325,000 tons, marking an increase of 3.4% [11]. Rambutan peel (RP) is considered as an agricultural byproduct containing a significant cellulose content, reaching 24.28% [12], making it a cost-effective and economically viable material for oil adsorption in water.
The response surface methodology (RSM) is a mathematical and statistical approach utilized in experimental design [13]. This method assumes that the response surface can describe the relationship between experimental factors and measured responses, aiming to determine optimal factor settings to achieve an optimal response [14], while also indicating how the response varies in a particular direction by adjusting design variables [15]. RSM is widely applied in optimizing conditions for multivariate systems based on central composite design (CCD) [16]. Meng and et al. have demonstrated its effectiveness in optimizing the manufacturing process of carbon aerogels from nanocellulose fibers [17].
In this research, rambutan peel will be selected as the primary material for the production of affordable and eco-friendly oil-absorbent materials. The aerogels will be synthesized using the freeze-drying method to save time compared to conventional sol-gel methods. Furthermore, the design of experiment (DOE) method will be utilized to investigate the factors influencing the aerogel synthesis process, aiming to enhance efficiency compared to conventional single-factor optimization methods, which are known for being time-consuming and expensive while providing vague and misleading information.
2.
Materials and methods
2.1. Materials
The rambutan peel was obtained from a main market in Ho Chi Minh City, Vietnam, while diesel oil 0.05S, with a specific gravity at 15℃ ranging from 820 to 860 kg/m3, was acquired from Petrolimex Aviation, also based in HCMC, Vietnam. Sodium chlorite NaClO2 80% and methyltrimethoxysilane (MTMS) were imported from China. Acetic acid (glacial) 100% Merck, boasting a density of 1.04 g/cm3 at 25℃, was utilized. Sodium hydroxide (>96% NaOH), packaged in 500g bottles by Xi-long, was employed. PVA (polyvinyl alcohol), fully hydrolyzed for synthesis, 100g by Merck, presented a density of 1.3 g/cm3 at 20℃. Deionized water was utilized throughout the experiments.
2.2. Extraction of cellulose from rambutan peel
Cellulose fibers (RPF-C) were derived from raw rambutan peel fibers (RPF-R) using a two-step method described by Penjumras et al., 2014. This process involved initially creating holocellulose through either chlorination or bleaching. In the first step, 20 g of RPF-R were immersed in 640 mL of distilled water in a 1000 mL glass beaker. Over a period of 5 hours, 4 mL of CH3COOH and 8 g of NaClO2 were incrementally added to the beaker to eliminate lignin from the fibers. Following this, the sample was left to soak overnight in a thermostatic bath set at 60℃. Subsequent rinsing with tap water until a yellow hue emerged (in contrast to the white color of holocellulose) and complete removal of the chlorine dioxide odor indicated the completion of this step.
The second phase involved converting holocellulose into cellulose via alkali treatment at ambient temperature. The holocellulose obtained from the previous step was mixed with 80 mL of 17.5% NaOH solution and stirred thoroughly. Every 5 minutes, 40 mL of another 17.5% NaOH solution was added to the mixture in three intervals. After 30 minutes of standing, totaling 45 minutes of NaOH treatment, 240 mL of distilled water was added and left to stand for 1 hour before filtration and rinsing. The resulting alkali-treated cellulose was neutralized by the addition of 120 mL of 10% CH3COOH over 5 minutes. Finally, the cellulose was filtered, rinsed with distilled water until neutral, and dried overnight at 80℃. The weight of the recovered cellulose was recorded, and its percentage recovery was calculated using formula (1). The cellulose fibers were stored in a sealed container at room temperature and prepared for subsequent analysis [18].
In which, W1 = Weight of RPF-R (g) and W2 = Weight of RPF-C (g).
2.3. Preparation of adsorbent aerogel
RPF-C obtained from the previous processing step is mixed with deionized water for at least 1 hour to form a homogeneous suspension [19]. Subsequently, a 5% PVA solution is dispersed into the RPF-C mixture in order to achieve the desired concentration. The mixture is then sonicated using an UP400St Hielscher ultrasonic homogenizer from Germany. The ultrasonic treatment is conducted in an ice-water bath. The resultant mixture is subsequently refrigerated and subjected to freezing at -4℃ for 24 hours. RP aerogels are produced by freeze-drying under a pressure of 0.5 mbar for 48 hours utilizing a vacuum freeze dryer [20]. Finally, the samples are annealed at 120℃ for 3 hours to promote cross-linking and form a three-dimensional network [17].
2.4. Preparation of hydrophobic adsorbent aerogel
The RP aerogel samples are placed in a large glass container containing a glass vial pre-filled with 5 mL of MTMS (with the lid open). The glass container containing the RP aerogels is tightly sealed and placed in an oven at 80℃ for 3 hours. Upon completion of the reaction, the glass container is placed in a desiccator, the lid is opened, and it is vacuumed for 30 minutes to remove excess MTMS [21].
2.5. Experimental design for optimization
Experiments for optimization are commonly designed using RSM, with the CCD being the most prevalent. CCD is extensively applied in the development of second-order response surface models. It stands as one of the most crucial experimental design methods employed in optimization research processes [22].
Herein, the CCD consists of 2n factorial trials, supplemented by 2n axial runs and nc center runs. The central points are utilized to assess experimental variability and data replicability, whereas the axial points guarantee rotational symmetry to uphold a consistent variance of model forecasts equidistant from the design core [23]. Consequently, in accordance with Owolabi RU et al' study [24], the requisite count of experimental trials can be computed employing Eq 2.
where N represents the total count of experimental trials, n denotes the number of factors, and nc signifies the number of central points.
In this investigation, the factors examined were as follows: cellulose content (A), PVA content (B), ultrasonic time (C), and ultrasonic power (D). The response was the oil adsorption capacity (Y). The analysis of the response surface methodology (RSM) model employed the central composite design (CCD) generated by Design-Expert 13 software. The ranges of the factors are detailed in Table 1.
RSM is grounded in experimental techniques utilized to explore the relationship between experimental factors and measured responses. RSM effectively elucidates the connections between independent variables and dependent variables [25]. Mathematically, this relationship is expressed through the following Eq 3 [26]:
where k represents the number of input variables, xi denotes the input variables (independent variables), y is the output variable (response or dependent variable), β0 is the constant term, βi are the coefficients of the linear terms, βii are the coefficients of the quadratic terms, βij are the coefficients of the interaction terms between input variables, and ε is the error term associated with the experiment.
2.6. Characterization of adsorbent
SEM analyses were conducted using the JSM-IT500 InTouchScope™ Scanning Electron Microscope, while FT-IR measurements were carried out employing the Agilent Cary 630 FTIR spectrometer.
The apparent density of the RP aerogels is assessed by measuring and calculating the ratio between the mass and volume of the RP aerogels using Eq 4 [27].
in which ρa is the density of the aerogel (g/cm3), m is the mass of the aerogel (gram), D is the diameter of the cross-section of the aerogel (cm), and H is the height of the aerogel (cm).
The porosity, Φ (%) is calculated by following Eq 5 [27]:
in which ρa is the apparent density of the RP aerogels (g/cm3) and ρb is the average density of PPF-C and PVA (g/cm3). The solid density of PVA (1.3 g/cm3) from Merck and the density of rambutan cellulose (1.224 g/cm3) were utilized for calculation.
The RP aerogels synthesized under optimal conditions were assessed for their surface area, pore volume, and average pore diameter utilizing the Micromeritics® TriStar Ⅱ Plus Version 3.03.
The water contact angle of the RP aerogel samples coated with MTMS was determined using an optical contact angle measurement device and analyzed for the surrounding contact line (OCA 20, model ES, DataPhysics, Filderstadt, Germany). Water droplets with a controlled volume of 8 µl were distributed on the surface of the material. Subsequently, contact angle measurement software was utilized to determine the contact angle based on the shape of the water droplets in the image.
2.7. Evaluation of oil adsorption efficiency
The oil adsorption capacity of the aerogel is determined according to ASTM F726-06. First, the aerogels are weighed and then immersed in 300 mL of diesel oil for 2 hours. After soaking, the samples are lifted out of the oil container using a stainless steel mesh basket, drained in the air for 30 seconds to remove excess surface oil, and reweighed [20]. The maximum oil adsorption capacity of the aerogel is calculated using Eq 6:
where Qm (g/g) is the maximum oil adsorption capacity of the aerogel, and m0 (g) and m1 (g) are the weights of the aerogel before and after the oil adsorption test, respectively.
3.
Results and discussion
3.1. Characteristics of cellulose recovered from rambutan peel
The macroscopic evaluation of rambutan peel after two treatment stages is depicted in Figure 1. The efficacy of the treatment process is observed through the color change of the rambutan peel, where brown is the characteristic color of untreated rambutan peel (Figure 1a) transitioning to white after neutralization with the acid solution during the alkaline treatment stage (Figure 1b). The white color of the final product is a clear indication that nearly pure cellulose material has been recovered.
The SEM image at ×500 magnification of untreated rambutan peel (Figure 2a) reveals the presence of minerals and non-cellulosic components scattered on the surface [28]. The surface of RPF-R is predominantly composed of a network of lignocellulose and a fibrous matrix containing lignin, cellulose, volatile organic compounds, and hemicellulose [29]. The SEM image of rambutan peel after treatment (Figure 2b) demonstrates the separation of primary cell walls of fibers due to lignin removal during bleaching and hemicellulose removal during alkali treatment. This outcome aligns with findings from Penjumras P, et al.[18].
3.2. Optimization of the aerogel synthesis process
3.2.1. Experimental design
Table 2 shows the oil adsorption capacity of RP aerogels from 13.4275 g/g to 52.2271 g/g.
3.2.2. Analysis of variance (ANOVA)
The results from the analysis of variance (ANOVA) for the quadratic model, as shown in Table 3, confirm that the model equations accurately portray the oil adsorption capacity of RP aerogel within the experimental parameters. The F-values for the respective models stand at 5.99, indicating their significance, with ρ-values below 0.05 signifying the significance of model terms. Specifically, A-Cellulose content (ρ-value < 0.0001), C-Ultrasonic time (ρ-value = 0.0116), D-Ultrasonic power (ρ-value = 0.0039), and A2 (ρ-value = 0.0217) significantly influence the response (ρ-values < 0.05 and high F-values). Moreover, the lack of fit F-value of 3.98 and ρ -values exceeding 0.05 suggest that the lack of fit is not significant relative to the pure error.
For the coded equation for oil adsorption capacity depicted in Eq 7, the correlation coefficients R2 and adjusted R2 demonstrate a strong correlation, achieving 84.82% and 70.66%.
Equation 7 can be utilized to predict the oil adsorption capacity of RP aerogel for specific levels of each factor (cellulose content, PVA content, ultrasonic time, and ultrasonic power). By default, the high level of each factor is coded as +1, and the low level is coded as -1. It means that when the oil adsorption capacity increases by +1 unit or decreases by -1 unit, the factors will increase or decrease in accordance with the standardized coefficients associated with that factor.
3.2.3. Optimization of the adsorption process
Table 4 presents the optimal values of factors that yield the optimal oil adsorption capacity values of RP aerogel within the designated scope. Following an assessment of 100 solutions, the optimum conditions were identified as follows: cellulose concentration: 0.540% wt, PVA concentration: 0.122% wt, ultrasonic time: 12.912 min, and ultrasonic power: 287.837 W. These conditions result in an optimal oil adsorption capacity of 52.301 g/g.
3.3. Characteristics of aerogel
3.3.1. Morphologies of the sponge aerogel
As depicted in Figure 3, the RPF-R (Figure 1a) were successfully transformed into lightweight porous PF aerogels through an environmentally friendly process using a PVA cross-linker, DI water as the solvent, and a freeze-drying method. The resulting aerogels, based on cellulose extracted from rambutan peel, exhibit a white, porous, and highly lightweight structure.
The morphology of RP aerogels was investigated through SEM images shown in Figure 4, indicating that RP aerogels possess an open porous network structure (meaning that there are many extended open space voids) and no clear organization can be observed in the microstructure of the RP aerogels. This suggests that the RPF-C has self-organized and arranged naturally through hydrogen bonds to form three-dimensional porous networks [30].
Table 5 shows the density of the RP aerogels is 0.027±0.002 g/cm3, falling within the range observed in various aerogels. For instance, it is lower than densities of straw-derived aerogels (0.05–0.06 g/cm3) [31], sugarcane bagasse-derived aerogels (0.0473 g/cm3) [32], and cellulose-based aerogels (0.040 g/cm3) [33], but higher than those made from wool waste fibers (0.004–0.023 g/cm3) [34]. RP aerogels also exhibit a high porosity of 97.88±0.19%, consistent with other aerogels such as those from wool waste fibers (97.73–99.63%) [34], pineapple fiber aerogels (96.98–98.85%) [20], corn cob core aerogels (98.13%) [5], and aerogels made from waste paper and banana peels (97.87–98.37%) [6].
Additionally, the BET surface area of RP aerogels is 7.5560±0.0735 m2/g, with BJH adsorption cumulative volume of pores at 0.002501 cm3/g, and BJH adsorption average pore width (4V/A) of 20.782 Å (2.0782 nm).
3.3.2. Chemical component of aerogels
To evaluate the surface alteration of RP aerogels, FTIR analysis was performed on uncoated RP aerogels and RP aerogels coated with MTMS (Figure 5).
Both RP aerogels and hydrophobic RP aerogels exhibit characteristic bands in the cellulose molecule (Figure 5). Specifically, the broad intensity bands at 3386 cm-1 and 3380 cm-1 represent the hydrogen bonding (–OH) of PVA [18], indicating the presence of PVA in RP aerogels and hydrophobic RP aerogels as a cross-linking agent. The observed vibrational bands around 2921 cm-1 and 2916 cm-1 are attributed to the symmetric and asymmetric stretching vibrations of the –CH bonds in the alkyl groups (CH2) found in the PVA and cellulose chains [34]. The broad intensity bands at 1640 cm-1 and 1639 cm-1 are characteristic of the C = C (benzene ring) group [35]. The broad intensity bands at 1412 cm-1 and 1333 cm-1 correspond to the O–H bending (alcohol) group [36], while the bands at 1096 cm-1 and 1085 cm-1 are indicative of the stretching vibrations of C–O–C [27]. Additionally, it is noteworthy that hydrophobic RP aerogels exhibit a new peak at 1005 cm-1, characteristic of the stretching vibrations of Si–O–Si bonds [27], and a peak at 775 cm-1 representing the vibration of Si-C bonds [37]. It can be concluded that a strong cross-linked Si-O-Si layer is formed via the hydrolysis-condensation process of MTMS [38]. After salinization, the -OH groups are replaced by –O–Si–(CH3)3 groups from MTMS, resulting in the hydrophobic properties of the RP aerogels coated with MTMS [20].
3.3.3. Wettability
MTMS-coated RP aerogels exhibit excellent hydrophobic properties, with a water contact angle measured up to 152.7° (Figure 6).
After being coated with MTMS, a strong, cross-linked layer of Si-O-Si bonds is formed through chemical bonding by MTMS via the chemical vapor deposition process [38]. The water contact angle of RP aerogels is higher compared to other hydrophobic aerogel materials such as pineapple fiber aerogels (146.1°) [20] and aerogels from wool waste fibers (138°) [34], but lower than cellulose-based aerogels from water hyacinth stems (Eichhornia crassipes) (154.8°) [39] and straw aerogels (151±7°) [40].
4.
Conclusion
In this research, eco-friendly aerogels have been successfully fabricated from recycled cellulose fibers derived from rambutan peel waste. The resultant RP aerogels exhibit characteristic white coloration post-bleaching, extremely low density (0.027±0.002 g/cm3), high porosity (97.88±0.19%), and remarkable hydrophobicity (water contact angle of 152.7°). The surface area of the synthesized aerogels was also determined, with a BET surface area of 7.5560±0.0735 m2/g, BJH adsorption cumulative pore volume of 0.002501 cm3/g, and BJH adsorption average pore width of 2.0782 nm. Through surface response analysis utilizing experimental design modeling with 30 trials, optimal synthesis conditions for aerogels were established: cellulose content: 0.540%wt, PVA content: 0.122%wt, ultrasonic power: 12.912 min, and ultrasonic time: 287.837W. Under these specified conditions, the optimal oil adsorption capacity is 52.301g/g. Rambutan peel holds great promise as one of the potential materials for creating effective, environmentally friendly, and efficient adsorbents in the future.
Use of AI tools declaration
The authors declare they have not used Artificial Intelligence (AI) tools in the creation of this article.
Acknowledgments
This research was fully funded by HUTECH University under grant number 239/HĐ-ĐKC and the AKIHIKO IKAI Family Scholarship Fund.
Conflict of interest
All authors declare no conflicts of interest in this paper.