Research article

Bio-oil upgrading by cracking in two-stage heated reactors

  • Received: 20 November 2017 Accepted: 26 February 2018 Published: 02 March 2018
  • The objective of this research is to explore the possibility to upgrade gasified bio-oil in bench-scale fixed bed reactors with two heating units using the cracking method. The bio-oil is derived from Japanese cedars which are widely distributed in Japan. The catalyst is HZSM-5 zeolite, which is commonly used in bio-oil upgrading. The result showed that by using two heating units, even without catalyst, the upgrading was achieved as well. The catalytic cracking promoted the deoxygenation rate and further improved the quality of the upgraded oil compared with the non-catalytic cracking case. By separating two heating units with different operating condition, the catalytic effect and the deactivation of the catalyst was clarified. The raw bio-oil and the upgraded oil were characterized by measuring their element content, water content and the chemical composition of its organic fraction.

    Citation: Lihao Chen, Kunio Yoshikawa. Bio-oil upgrading by cracking in two-stage heated reactors[J]. AIMS Energy, 2018, 6(1): 203-215. doi: 10.3934/energy.2018.1.203

    Related Papers:

  • The objective of this research is to explore the possibility to upgrade gasified bio-oil in bench-scale fixed bed reactors with two heating units using the cracking method. The bio-oil is derived from Japanese cedars which are widely distributed in Japan. The catalyst is HZSM-5 zeolite, which is commonly used in bio-oil upgrading. The result showed that by using two heating units, even without catalyst, the upgrading was achieved as well. The catalytic cracking promoted the deoxygenation rate and further improved the quality of the upgraded oil compared with the non-catalytic cracking case. By separating two heating units with different operating condition, the catalytic effect and the deactivation of the catalyst was clarified. The raw bio-oil and the upgraded oil were characterized by measuring their element content, water content and the chemical composition of its organic fraction.


    加载中
    [1] Mortensen PM, Grunwaldt JD, Jensen PA, et al. (2011) A review of catalytic upgrading of bio-oil to engine fuels. Appl Catal A-Gen 407: 1–19. doi: 10.1016/j.apcata.2011.08.046
    [2] Yeekang O, Bhatia S (2010) The current status and perspectives of biofuel production via catalytic cracking of edible and non-edible oils. Energy 35: 111–119. doi: 10.1016/j.energy.2009.09.001
    [3] Bridgwater AV (2003) Renewable fuels and chemicals by thermal processing of biomass. Chem Eng J 91: 87–102. doi: 10.1016/S1385-8947(02)00142-0
    [4] Demirbas A (2001) Biomass resource facilities and biomass conversion processing for fuels and chemicals. Energ Convers Manage 42: 1357–378. doi: 10.1016/S0196-8904(00)00137-0
    [5] Adam J, Antonakou E, Lappas A, et al. (2006) In situ catalytic upgrading of biomass derived fast pyrolysis vapours in a fixed bed reactor using mesoporous materials. Micropor Mesopor Mat 96: 93–101. doi: 10.1016/j.micromeso.2006.06.021
    [6] Chen L, Wu H, Yoshikawa K (2015) Research on upgrading of pyrolysis oil from Japanese cedar by blending with biodiesel. AIMS Engergy 3: 869–883. doi: 10.3934/energy.2015.4.869
    [7] Czernik S, Bridgwater AV (2004) Overview of application of biomass fast pyrolysis oil. Energ fuel 18: 590–598. doi: 10.1021/ef034067u
    [8] Lee S, Chen L, Yoshida K, et al. (2015) Application of waste biomass pyrolysis oil in a direct injection diesel engine: for a small scale non-grid electrification. J Energ Power Eng 9: 929–943.
    [9] Baker EG, Elliott DC (1988) Catalytic upgrading of biomass pyrolysis oils. Research in Thermochemical Biomass Conversion. Springer Netherlands, 883–895.
    [10] Baker EG, Elliott DC (1988) Catalytic hydrotreating of biomass-derived oils. ACS Symposium 32: 2.
    [11] Tang Z, Lu Q, Zhang Y, et al. (2009) One step bio-oil upgrading through hydrotreatment, esterification, and cracking. Ind Eng Chem Res 48: 6923–6929. doi: 10.1021/ie900108d
    [12] Zhang S (2003) Study of hydrodeoxygenation of bio-oil from the fast pyrolysis of biomass. Energ Source 25: 57–65. doi: 10.1080/00908310290142118
    [13] Diebold JP, Czernik S (1997) Additives to lower and stabilize the viscosity of pyrolysis oils during storage. Energ Fuel 11: 1081–1091. doi: 10.1021/ef9700339
    [14] Huber GW, Dumesic JA (2006) An overview of aqueous-phase catalytic processes for production of hydrogen and alkanes in a biorefinery. Catal Today 111: 119–132. doi: 10.1016/j.cattod.2005.10.010
    [15] Trane R, Dahl S, Skjøth-Rasmussen MS, et al. (2012) Catalytic steam reforming of bio-oil. Int J Hydrogen Energ 37: 6447–6472. doi: 10.1016/j.ijhydene.2012.01.023
    [16] Ikura M, Slamak M, Sawatzky H (1998) Pyrolysis liquid-in-dieseloil microemulsions, US Patent 5820640 A.
    [17] Baglioni P, Chiaramonti D, Bonini M, et al. (2008) BCO/diesel oil emulsification: main achievements of the emulsification process and preliminary results of tests on diesel engine. Progress in Thermochemical Biomass Conversion. Blackwell Science Ltd, 1525–1539.
    [18] Bridgwater AV (2012) Review of fast pyrolysis of biomass and product upgrading. Biomass Bioenerg 38: 68–94. doi: 10.1016/j.biombioe.2011.01.048
    [19] Zhang Q, Chang J, Wang T, et al. (2007) Review of biomass pyrolysis oil properties and upgrading research. Energ Convers Manage 48: 87–92. doi: 10.1016/j.enconman.2006.05.010
    [20] Gollakota ARK, Reddy M, Subramanyam MD, et al. (2016) A review on the upgradation techniques of pyrolysis oil. Renew Sust Energ Rev 58: 1543–1568. doi: 10.1016/j.rser.2015.12.180
    [21] Weekman VW (1968) Model of catalytic cracking conversion in fixed, moving, and fluid-bed reactors. Ind Eng Chem Process Des Dev 7: 90–95. doi: 10.1021/i260025a018
    [22] Weekman VW, Nace DM (1970) Kinetics of catalytic cracking selectivity in fixed bed, moving, and fluid bed reactors. Aiche J 16: 397–404. doi: 10.1002/aic.690160316
    [23] Lup ANK, Abnisa F, Daud MWAW, et al. (2017) A review on reaction mechanisms of metal-catalyzed deoxygenation process in bio-oil model compounds. Appl Catal A-Gen 541: 87–106. doi: 10.1016/j.apcata.2017.05.002
    [24] Valle B, Gayubo AG, Aguayo AT, et al. (2010) Selective production of aromatics by crude bio-oil valorization with a nichel-modified HZSM-5 zeolite catalyst. Energ Fuel 24: 2060–2070.
    [25] Aho A, Kumar N, Eränen K, et al. (2008) Catalytic pyrolysis of woody biomass in a fluidized bed reactor: influence of the zeolite structure. Fuel 87: 2493–2504. doi: 10.1016/j.fuel.2008.02.015
    [26] Wang L, Lei H, Bu Q, et al. (2014) Aromatic hydrocarbons production from ex situ catalysis of pyrolysis vapor over Zinc modified ZSM-5 in a packed-bed catalysis coupled with microwave pyrolysis reactor. Fuel 129: 78–85. doi: 10.1016/j.fuel.2014.03.052
    [27] Xu J, Jiang J, Chen J, et al. (2010) Biofuel production from catalytic cracking of woody oils. Bioresource Technol 101: 5586–5591. doi: 10.1016/j.biortech.2010.01.148
    [28] Corma A, Huber GW, Sauvanaud L, et al. (2007) Processing biomass-derived oxygenates in the oil refinery: catalytic cracking (FCC) reaction pathway and role of catalyst. J Catal 247: 307–327. doi: 10.1016/j.jcat.2007.01.023
    [29] Vitolo S, Seggiani M, Frediani P, et al. (1999) Catalytic upgrading of pyrolytic oils to fuel over different zeolite. Fuel 78: 1147–1159.
    [30] Samoladaa MC, Baldaufb W, Vasalosa IA (1998) Production of a bio-gasoline by upgrading biomass flash pyrolysis liquids via hydrogen processing and catalytic cracking. Fuel 77: 1665–1675.
    [31] Guo W, Zheng Y, Zhang B, et al. (2009) Analysis of coke precursor on catalyst and study on regeneration of catalyst in upgrading of bio-oil. Biomass Bioenerg 33: 1469–1473. doi: 10.1016/j.biombioe.2009.07.002
    [32] Wang S, Gu Y, Liu Q, et al. (2009) Separation of bio-oil by molecular distillation. Fuel Process Technol 90: 738–745. doi: 10.1016/j.fuproc.2009.02.005
    [33] Guo X, Wang S, Guo Z, et al. (2010) Pyrolysis characteristics of bio-oil fractions separated by molecular distillation. Appl Energ 87: 2892–2898. doi: 10.1016/j.apenergy.2009.10.004
    [34] Guo X, Zheng Y, Zhang B, et al. (2009) Analysis of coke precursor on catalyst and study on regeneration of catalyst in upgrading of bio-oil. Biomass Bioenerg 33: 1469–1473. doi: 10.1016/j.biombioe.2009.07.002
    [35] Nakamura S, Unyaphan S, Yoshikawa K (2014) Tar removal performance of bio-oil scrubber for biomass gasification. Biofuel 5: 597–606. doi: 10.1080/17597269.2014.1002994
    [36] Zheng Y, Wang F, Yang X, et al. (2017) Study on aromatics production via the catalytic pyrolysis vapor upgrading of biomass using metal-loaded modified H-ZSM-5. J Anal Appl Pyrol 126: 169–179. doi: 10.1016/j.jaap.2017.06.011
    [37] Park HJ, Jeon JK, Dong JS, et al. (2011) Catalytic vapor cracking for improvement of bio-oil quality. Catal Surv Asia 15: 161–180. doi: 10.1007/s10563-011-9119-7
    [38] Jess A (1996) Mechanisms and kinetics of thermal reactions of aromatic hydrocarbons from pyrolysis of solid fuels. Fuel 75: 1441–1448. doi: 10.1016/0016-2361(96)00136-6
    [39] Bredael P, Vinh TH, Braekman-Danheux C (1983) Pyrolysis of naphthalenic derivatives: 3. Pyrolysis of naphthols, hydronaphthols and perhydronaphthols. Fuel 62: 1193–1198.
  • Reader Comments
  • © 2018 the Author(s), licensee AIMS Press. This is an open access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0)
通讯作者: 陈斌, bchen63@163.com
  • 1. 

    沈阳化工大学材料科学与工程学院 沈阳 110142

  1. 本站搜索
  2. 百度学术搜索
  3. 万方数据库搜索
  4. CNKI搜索

Metrics

Article views(4110) PDF downloads(1045) Cited by(6)

Article outline

Figures and Tables

Figures(3)  /  Tables(11)

Other Articles By Authors

/

DownLoad:  Full-Size Img  PowerPoint
Return
Return

Catalog