Research article

Preparation and characterization of new silica-based heterofunctional biocatalysts utilizing low-cost lipase Eversa® Transform 2.0 and evaluation of their catalytic performance in isoamyl esters production from Moringa oleifera Lam oil

  • Received: 30 April 2024 Revised: 12 June 2024 Accepted: 14 June 2024 Published: 25 June 2024
  • Due to the need to replace lubricants derived from polluting processes and inputs, bioprocesses and raw materials such as vegetable oils have been used for the production of biolubricants. In this study, the synthesis of esters with lubricating potential was conducted through enzymatic hydroesterification. For complete hydrolysis of Moringa oleifera Lam. seed oil (MOSO), Candida rugosa lipase was applied under conditions already established in the literature. Subsequently, the synthesis of esters of industrial interest was carried out through esterification using a lipase (Eversa Transform 2.0 (ET2.0)) immobilized by different functional groups on heterofunctional silica-based supports: epoxy-silica (Epx), glyoxyl-silica (Gly), and amino-glutaraldehyde-silica (AmG). Two drying pre-treatment techniques were used to improve the immobilization yield of the ET2.0 lipase on different pre-treated supports: evaporation in a drying oven (with improvements ranging from 15% to 46%) and pressure difference in a desiccator (with improvements ranging from 24% to 43%). The immobilizing supports and biocatalysts were characterized to verify their morphologies, structures, and topographies. Deconvolution was performed to evaluate the secondary structure of the ET2.0 lipase and showed increases in the α-helix and β-sheet regions for all biocatalysts after the immobilization process. In a solvent-free medium, the AmG-70h support performed best in the esterification reaction, at around 90% conversion, with a load of 1.65 mg of protein in the reaction. Moreover, it obtained a productivity around 4.45 times that of free ET2.0 lipase, maintaining its original activity until the fourth cycle. This work offers the opportunity to understand and synthesize new biocatalysts with a low-cost genetically modified lipase using a renewable raw material, opening new possibilities to fill gaps that still exist in the use of lipases for biolubricant production.

    Citation: Wagner C. A. Carvalho, Rayane A. S. Freitas, Milson S. Barbosa, Ariela V. Paula, Ernandes B. Pereira, Adriano A. Mendes, Elton Franceschi, Cleide M. F. Soares. Preparation and characterization of new silica-based heterofunctional biocatalysts utilizing low-cost lipase Eversa® Transform 2.0 and evaluation of their catalytic performance in isoamyl esters production from Moringa oleifera Lam oil[J]. AIMS Bioengineering, 2024, 11(2): 185-211. doi: 10.3934/bioeng.2024011

    Related Papers:

  • Due to the need to replace lubricants derived from polluting processes and inputs, bioprocesses and raw materials such as vegetable oils have been used for the production of biolubricants. In this study, the synthesis of esters with lubricating potential was conducted through enzymatic hydroesterification. For complete hydrolysis of Moringa oleifera Lam. seed oil (MOSO), Candida rugosa lipase was applied under conditions already established in the literature. Subsequently, the synthesis of esters of industrial interest was carried out through esterification using a lipase (Eversa Transform 2.0 (ET2.0)) immobilized by different functional groups on heterofunctional silica-based supports: epoxy-silica (Epx), glyoxyl-silica (Gly), and amino-glutaraldehyde-silica (AmG). Two drying pre-treatment techniques were used to improve the immobilization yield of the ET2.0 lipase on different pre-treated supports: evaporation in a drying oven (with improvements ranging from 15% to 46%) and pressure difference in a desiccator (with improvements ranging from 24% to 43%). The immobilizing supports and biocatalysts were characterized to verify their morphologies, structures, and topographies. Deconvolution was performed to evaluate the secondary structure of the ET2.0 lipase and showed increases in the α-helix and β-sheet regions for all biocatalysts after the immobilization process. In a solvent-free medium, the AmG-70h support performed best in the esterification reaction, at around 90% conversion, with a load of 1.65 mg of protein in the reaction. Moreover, it obtained a productivity around 4.45 times that of free ET2.0 lipase, maintaining its original activity until the fourth cycle. This work offers the opportunity to understand and synthesize new biocatalysts with a low-cost genetically modified lipase using a renewable raw material, opening new possibilities to fill gaps that still exist in the use of lipases for biolubricant production.


    加载中

    Acknowledgments



    This study was financed in part by Coordenação de Aperfeiçoamento de Pessoal de Nível Superior [CAPES]—Finance Code 001, Conselho Nacional de Desenvolvimento Científico e Tecnológico [CNPq], and Foundation for Research and Technological Innovation Support of the State of Sergipe [FAPITEC/SE]. Wagner C. A. Carvalho thanks CAPES for the student fellowship (Processo 88887.814637/2023-00). The authors gratefully acknowledge Prof. Matheus M. Pereira (University of Coimbra, Department of Chemical Engineering, Portugal) and thank the teacher for the collaborations.

    Conflict of interest



    The authors declare no conflict of interest.

    Author contributions



    The corresponding author declares the contributions of individual authors in the article: Conceptualization, Cleide M. F. Soares and Elton Franchesch; methodology, Wagner C. A. Carvalho and Rayane A. S. Freitas; formal analysis, Adriano A. Mendes and Milson S. Barbosa; investigation, Cleide M. F. Soares and Adriano A. Mendes; resources, Cleide M. F. Soares, Wagner C. A. Carvalho, and Rayane A. S. Freitas; data curation, Cleide M. F. Soares, Wagner C. A. Carvalho, and Rayane A. S. Freitas; writing—original draft preparation, Wagner C. A. Carvalho and Rayane A. S. Freitas; writing—review and editing, Cleide M. F. Soares, Adriano A. Mendes, Milson S. Barbosa; visualization, Ernandes B. Pereira and Ariela V. Paula; supervision, Cleide M. F. Soares and Adriano A. Mendes; project administration, Cleide M. F. Soares; funding acquisition, Cleide M. F. Soares. All authors have read and agreed to the published version of the manuscript.

    [1] Monteiro RRC, Berenguer-Murcia Á, Rocha-Martin J, et al. (2023) Biocatalytic production of biolubricants: Strategies, problems and future trends. Biotechnol Adv 68: 108215. https://doi.org/10.1016/j.biotechadv.2023.108215
    [2] Mendes AA, Soares CMF, Tardioli PW (2023) Recent advances and future prospects for biolubricant base stocks production using lipases as environmentally friendly catalysts: A mini-review. World J Microbiol Biotechnol 39: 25. https://doi.org/10.1007/s11274-022-03465-4
    [3] Wang H, Peng X, Zhang H, et al. (2021) Microorganisms-promoted biodiesel production from biomass: A review. Energy Convers Manag X 12: 100137. https://doi.org/10.1016/j.ecmx.2021.100137
    [4] Gopalakrishnan L, Doriya K, Kumar DS (2016) Moringa oleifera: A review on nutritive importance and its medicinal application. Food Sci Hum Wellness 5: 49-56. https://doi.org/10.1016/j.fshw.2016.04.001
    [5] Barbosa MS, Freire CCC, Brandão LMS, et al. (2021) Biolubricant production under zero-waste Moringa oleifera Lam biorefinery approach for boosting circular economy. Ind Crops Prod 167: 113542. https://doi.org/10.1016/j.indcrop.2021.113542
    [6] Carvalho WCA, Luiz JHH, Fernandez-Lafuente R, et al. (2021) Eco-friendly production of trimethylolpropane triesters from refined and used soybean cooking oils using an immobilized low-cost lipase (Eversa>®Transform 2.0) as heterogeneous catalyst. Biomass and Bioenergy 155: 106302. https://doi.org/10.1016/j.biombioe.2021.106302
    [7] Huang J, Wang J, Huang Z, et al. (2023) Photothermal technique-enabled ambient production of microalgae biodiesel: Mechanism and life cycle assessment. Bioresour Technol 369: 128390. https://doi.org/10.1016/j.biortech.2022.128390
    [8] Unugul T, Kutluk T, Gürkaya Kutluk B, et al. (2020) Environmentally friendly processes from coffee wastes to trimethylolpropane esters to be considered biolubricants. J Air Waste Manage Assoc 70: 1198-1215. https://doi.org/10.1080/10962247.2020.1788664
    [9] Vieira AC, Cansian ABM, Guimarães JR, et al. (2021) Performance of liquid eversa on fatty acid ethyl esters production by simultaneous esterification/transesterification of low-to-high acidity feedstocks. Catalysts 11: 1486. https://doi.org/10.3390/catal11121486
    [10] Mateos PS, Casella ML, Briand LE, et al. (2023) Transesterification of waste cooking oil with a commercial liquid biocatalyst: Key information revised and new insights. J Am Oil Chem Soc 100: 287-301. https://doi.org/10.1002/aocs.12683
    [11] de Araujo-Silva R, Vieira AC, de Campos Giordano R, et al. (2022) Enzymatic synthesis of fatty acid isoamyl monoesters from soybean oil deodorizer distillate: A renewable and ecofriendly base stock for lubricant industries. Molecules 27: 2692. https://doi.org/10.3390/molecules27092692
    [12] Borowski S, Cieciura-Włoch W (2021) Enzymatic pretreatment of byproducts from soapstock splitting and glycerol processing for improvement of biogas production. Molecules 26: 6782. https://doi.org/10.3390/molecules26226782
    [13] Bresolin D, Hawerroth B, de Oliveira Romera C, et al. (2020) Immobilization of lipase Eversa Transform 2.0 on poly(urea–urethane) nanoparticles obtained using a biopolyol from enzymatic glycerolysis. Bioprocess Biosyst Eng 43: 1279-1286. https://doi.org/10.1007/s00449-020-02324-6
    [14] Rodrigues RC, Berenguer-Murcia Á, Carballares D, et al. (2021) Stabilization of enzymes via immobilization: Multipoint covalent attachment and other stabilization strategies. Biotechnol Adv 52: 107821. https://doi.org/10.1016/j.biotechadv.2021.107821
    [15] Barbosa M dos S, Carvalho Peres AA de, Silva Lima Á, et al. (2021) Contribuição dos insumos no custo total do bioprocesso para produção de biolubrificante em escala de laboratório. Sustentabilidade Diálogos Interdiscip 2: 1-10. https://doi.org/10.24220/2675-7885v2e2021a5519
    [16] Cantone S, Ferrario V, Corici L, et al. (2013) Efficient immobilisation of industrial biocatalysts: Criteria and constraints for the selection of organic polymeric carriers and immobilisation methods. Chem Soc Rev 42: 6262. https://doi.org/10.1039/C3CS35464D
    [17] Ismail AR, Baek KH (2020) Lipase immobilization with support materials, preparation techniques, and applications: Present and future aspects. Int J Biol Macromol 163: 1624-1639. https://doi.org/10.1016/j.ijbiomac.2020.09.021
    [18] Machado NB, Miguez JP, Bolina ICA, et al. (2019) Preparation, functionalization and characterization of rice husk silica for lipase immobilization via adsorption. Enzyme Microb Technol 128: 9-21. https://doi.org/10.1016/j.enzmictec.2019.05.001
    [19] Martin LS, Ceron A, Oliveira PC, et al. (2018) Different organic components on silica hybrid matrices modulate the lipase inhibition by the glycerol formed in continuous transesterification reactions. J Ind Eng Chem 62: 462-470. https://doi.org/10.1016/j.jiec.2018.01.029
    [20] Wiltshire FMS, de França Santos A, Silva LKB, et al. (2022) Influence of seasonality on the physicochemical properties of Moringa oleifera Lam. Seed oil and their oleochemical potential. Food Chem Mol Sci 4: 100068. https://doi.org/10.1016/j.fochms.2021.100068
    [21] Barbosa MS, Freire CCC, Almeida LC, et al. (2019) Optimization of the enzymatic hydrolysis of Moringa oleifera Lam oil using molecular docking analysis for fatty acid specificity. Biotechnol Appl Biochem 66: 823-832. https://doi.org/10.1002/bab.1793
    [22] Vescovi V, Kopp W, Guisán JM, et al. (2016) Improved catalytic properties of Candida antarctica lipase B multi-attached on tailor-made hydrophobic silica containing octyl and multifunctional amino-glutaraldehyde spacer arms. Process Biochem 51: 2055-2066. https://doi.org/10.1016/j.procbio.2016.09.016
    [23] Bradford MM (1976) A rapid and sensitive method for the quantitation of microgram quantities of protein utilizing the principle of protein-dye binding. Anal Biochem 72: 248-254. https://doi.org/10.1016/0003-2697(76)90527-3
    [24] Lage FAP, Bassi JJ, Corradini MCC, et al. (2016) Preparation of a biocatalyst via physical adsorption of lipase from Thermomyces lanuginosus on hydrophobic support to catalyze biolubricant synthesis by esterification reaction in a solvent-free system. Enzyme Microb Technol 84: 56-67. https://doi.org/10.1016/j.enzmictec.2015.12.007
    [25] Rodrigues CA, Santos JCB, Barbosa MS, et al. (2024) Extending the computational and experimental analysis of lipase active site selectivity. Bioprocess Biosyst Eng 47: 313-323. https://doi.org/10.1007/s00449-023-02956-4
    [26] Sabi GJ, Gama RS, Fernandez-Lafuente R, et al. (2022) Decyl esters production from soybean-based oils catalyzed by lipase immobilized on differently functionalized rice husk silica and their characterization as potential biolubricants. Enzyme Microb Technol 157: 110019. https://doi.org/10.1016/j.enzmictec.2022.110019
    [27] Amelia, Song CP, Chang MY, et al. (2023) Retention of high-value tocols during enzymatic esterification of palm fatty acid distillate using liquid lipase for improving the economics and sustainability of biodiesel production. Ind Crops Prod 194: 116271. https://doi.org/10.1016/j.indcrop.2023.116271
    [28] Stergiou PY, Foukis A, Filippou M, et al. (2013) Advances in lipase-catalyzed esterification reactions. Biotechnol Adv 31: 1846-1859. https://doi.org/10.1016/j.biotechadv.2013.08.006
    [29] Perera M, Yan J, Xu L, et al. (2022) Bioprocess development for biolubricant production using non-edible oils, agro-industrial byproducts and wastes. J Clean Prod 357: 131956. https://doi.org/10.1016/j.jclepro.2022.131956
    [30] Bhandari K, Chaurasia SP, Dalai AK, et al. (2013) Kinetic study on enzymatic esterification of tuna fish oil fatty acids with butanol. J Mol Catal B Enzym 94: 104-110. https://doi.org/10.1016/j.molcatb.2013.05.006
    [31] Zeng C, Zhong N (2023) Encapsulation of lipases on coordination polymers and their catalytic performance in glycerolysis and esterification. Grain Oil Sci Technol . https://doi.org/10.1016/j.gaost.2023.04.001
    [32] Mokhtar A, Nishioka T, Matsumoto H, et al. (2019) Novel biodegradation system for bisphenol a using laccase-immobilized hollow fiber membranes. Int J Biol Macromol 130: 737-744. https://doi.org/10.1016/j.ijbiomac.2019.03.004
    [33] Babaki M, Yousefi M, Habibi Z, et al. (2015) Preparation of highly reusable biocatalysts by immobilization of lipases on epoxy-functionalized silica for production of biodiesel from canola oil. Biochem Eng J 101: 23-31. https://doi.org/10.1016/j.bej.2015.04.020
    [34] Aghaei H, Yasinian A, Taghizadeh A (2021) Covalent immobilization of lipase from Candida rugosa on epoxy-activated cloisite 30B as a new heterofunctional carrier and its application in the synthesis of banana flavor and production of biodiesel. Int J Biol Macromol 178: 569-579. https://doi.org/10.1016/j.ijbiomac.2021.02.146
    [35] Shahedi M, Habibi Z, Yousefi M, et al. (2021) Improvement of biodiesel production from palm oil by co-immobilization of Thermomyces lanuginosa lipase and Candida antarctica lipase B: Optimization using response surface methodology. Int J Biol Macromol 170: 490-502. https://doi.org/10.1016/j.ijbiomac.2020.12.181
    [36] Avelar do Nascimento M, Ester Gotardo L, Miguez Bastos E, et al. (2019) Regioselective acylation of levoglucosan catalyzed by Candida Antarctica (CaLB) lipase immobilized on epoxy resin. Sustainability 11: 6044. https://doi.org/10.3390/su11216044
    [37] Wahab RA, Elias N, Abdullah F, et al. (2020) On the taught new tricks of enzymes immobilization: An all-inclusive overview. React Funct Polym 152: 104613. https://doi.org/10.1016/j.reactfunctpolym.2020.104613
    [38] Zhou X, Zhang W, Zhao L, et al. (2023) Immobilization of lipase in chitosan-mesoporous silica material and pore size adjustment. Int J Biol Macromol 235: 123789. https://doi.org/10.1016/j.ijbiomac.2023.123789
    [39] Khan MF, Kundu D, Hazra C, et al. (2019) A strategic approach of enzyme engineering by attribute ranking and enzyme immobilization on zinc oxide nanoparticles to attain thermostability in mesophilic Bacillus subtilis lipase for detergent formulation. Int J Biol Macromol 136: 66-82. https://doi.org/10.1016/j.ijbiomac.2019.06.042
    [40] Ji S, Liu W, Su S, et al. (2021) Chitosan derivative functionalized carbon nanotubes as carriers for enzyme immobilization to improve synthetic efficiency of ethyl caproate. LWT 149: 111897. https://doi.org/10.1016/j.lwt.2021.111897
    [41] Gan Q, Chen L, Bei HP, et al. (2023) Artificial cilia for soft and stable surface covalent immobilization of bone morphogenetic protein-2. Bioact Mater 24: 551-562. https://doi.org/10.1016/j.bioactmat.2022.12.029
    [42] Asmat S, Husain Q, Shoeb M, et al. (2020) Tailoring a robust nanozyme formulation based on surfactant stabilized lipase immobilized onto newly fabricated magnetic silica anchored graphene nanocomposite: Aggrandized stability and application. Mater Sci Eng C 112: 110883. https://doi.org/10.1016/j.msec.2020.110883
    [43] Parui S, Jana B (2021) Cold denaturation induced helix-to-helix transition and its implication to activity of helical antifreeze protein. J Mol Liq 338: 116627. https://doi.org/10.1016/j.molliq.2021.116627
    [44] Dong H, Li J, Li Y, et al. (2012) Improvement of catalytic activity and stability of lipase by immobilization on organobentonite. Chem Eng J 181: 590-596. https://doi.org/10.1016/j.cej.2011.11.095
    [45] Sousa RR, Silva AS, Fernandez-Lafuente R, et al. (2021) Solvent-free esterifications mediated by immobilized lipases: A review from thermodynamic and kinetic perspectives. Catal Sci Technol 11: 5696-5711. https://doi.org/10.1039/D1CY00696G
    [46] Costa-Silva TA, Carvalho AKF, Souza CRF, et al. (2021) Enhancement lipase activity via immobilization onto chitosan beads used as seed particles during fluidized bed drying: Application in butyl butyrate production. Appl Catal A Gen 622: 118217. https://doi.org/10.1016/j.apcata.2021.118217
    [47] dos Santos KP, Rios NS, Labus K, et al. (2022) Co-immobilization of lipase and laccase on agarose-based supports via layer-by-layer strategy: Effect of diffusional limitations. Biochem Eng J 185: 108533. https://doi.org/10.1016/j.bej.2022.108533
    [48] Saikia K, Rathankumar AK, Vaithyanathan VK, et al. (2021) Preparation of highly diffusible porous cross-linked lipase B from Candida antarctica conjugates: Advances in mass transfer and application in transesterification of 5-Hydroxymethylfurfural. Int J Biol Macromol 170: 583-592. https://doi.org/10.1016/j.ijbiomac.2020.12.178
    [49] Rodrigues RC, Virgen-Ortíz JJ, dos Santos JCS, et al. (2019) Immobilization of lipases on hydrophobic supports: Immobilization mechanism, advantages, problems, and solutions. Biotechnol Adv 37: 746-770. https://doi.org/10.1016/j.biotechadv.2019.04.003
    [50] Bousquet-Dubouch MP, Graber M, Sousa N, et al. (2001) Alcoholysis catalyzed by Candida antarctica lipase B in a gas/solid system obeys a Ping Pong Bi Bi mechanism with competitive inhibition by the alcohol substrate and water. Biochim Biophys Acta-Protein Struct Mol Enzymol 1550: 90-99. https://doi.org/10.1016/S0167-4838(01)00273-4
    [51] Serrano DC, Mitchell DA, Krieger N (2022) Rate equations for two enzyme-catalyzed Ping Pong Bi Bi reactions in series: General formulation for two reaction loops joined by a common vertex and deduction of a reaction loop selectivity factor. Biochem Eng J 177: 108234. https://doi.org/10.1016/j.bej.2021.108234
    [52] Pedroche J, del Mar Yust M, Mateo C, et al. (2007) Effect of the support and experimental conditions in the intensity of the multipoint covalent attachment of proteins on glyoxyl-agarose supports: Correlation between enzyme–support linkages and thermal stability. Enzyme Microb Technol 40: 1160-1166. https://doi.org/10.1016/j.enzmictec.2006.08.023
    [53] Torres-Salas P, del Monte-Martinez A, Cutiño-Avila B, et al. (2011) Immobilized biocatalysts: Novel approaches and tools for binding enzymes to supports. Adv Mater 23: 5275-5282. https://doi.org/10.1002/adma.201101821
    [54] Lima LCD, Peres DGC, Mendes AA (2018) Kinetic and thermodynamic studies on the enzymatic synthesis of wax ester catalyzed by lipase immobilized on glutaraldehyde-activated rice husk particles. Bioprocess Biosyst Eng 41: 991-1002. https://doi.org/10.1007/s00449-018-1929-9
    [55] Remonatto D, de Oliveira JV, Manuel Guisan J, et al. (2018) Production of FAME and FAEE via alcoholysis of sunflower Oil by eversa lipases immobilized on hydrophobic supports. Appl Biochem Biotechnol 185: 705-716. https://doi.org/10.1007/s12010-017-2683-1
    [56] Remonatto D, Oliveira JV, Guisan JM, et al. (2022) Immobilization of eversa lipases on hydrophobic supports for ethanolysis of sunflower oil solvent-free. Appl Biochem Biotechnol 194: 2151-2167. https://doi.org/10.1007/s12010-021-03774-8
    [57] Santos LFS, Silva MRL, Ferreira EEA, et al. (2021) Decyl oleate production by enzymatic esterification using Geotrichum candidum lipase immobilized on a support prepared from rice husk. Biocatal Agric Biotechnol 36: 102142. https://doi.org/10.1016/j.bcab.2021.102142
    [58] Petit T, Puskar L (2018) FTIR spectroscopy of nanodiamonds: Methods and interpretation. Diam Relat Mater 89: 52-66. https://doi.org/10.1016/j.diamond.2018.08.005
    [59] de Carvalho GC, de Moura M de FV, de Castro HGC, et al. (2020) Influence of the atmosphere on the decomposition of vegetable oils: Study of the profiles of FTIR spectra and evolution of gaseous products. J Therm Anal Calorim 140: 2247-2258. https://doi.org/10.1007/s10973-019-08960-9
    [60] Cruz M, Almeida MF, Alvim-Ferraz M da C, et al. (2019) Monitoring enzymatic hydroesterification of low-cost feedstocks by fourier transform infrared spectroscopy. Catalysts 9: 535. https://doi.org/10.3390/catal9060535
    [61] Chang MY, Chan ES, Song CP (2021) Biodiesel production catalysed by low-cost liquid enzyme Eversa® Transform 2.0: Effect of free fatty acid content on lipase methanol tolerance and kinetic model. Fuel 283: 119266. https://doi.org/10.1016/j.fuel.2020.119266
  • bioeng-11-02-011-s001.pdf
  • Reader Comments
  • © 2024 the Author(s), licensee AIMS Press. This is an open access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0)
通讯作者: 陈斌, bchen63@163.com
  • 1. 

    沈阳化工大学材料科学与工程学院 沈阳 110142

  1. 本站搜索
  2. 百度学术搜索
  3. 万方数据库搜索
  4. CNKI搜索

Metrics

Article views(645) PDF downloads(48) Cited by(0)

Article outline

Figures and Tables

Figures(10)  /  Tables(4)

/

DownLoad:  Full-Size Img  PowerPoint
Return
Return

Catalog