Research article Special Issues

Validation of thermal imaging as a tool for failure mode detection development

  • Received: 28 June 2019 Accepted: 23 September 2019 Published: 22 October 2019
  • The development of tools for examining and predicting battery performance represents a significant challenge for the field of monitoring, as it is dependent on nondestructive evaluation (NDE) techniques to provide key behavior descriptors. As the thermal behavior of a battery impacts its internal chemistry, thermal imaging represents an in operando NDE technique capable of providing valuable information to facilitate an understanding of a battery’s overall electrochemical performance. However, previous attempts to directly link thermal imaging analyses to internal chemistry have—so far—proved challenging due in part to the complexities of the relationships between the thermal and the electrochemical battery behavior. In this article, we propose and describe a more refined approach in which correlation between thermal imaging results and internal battery reactions is first established, providing a foundation for determining descriptors for developing early fault detection. Here, this approach is experimentally validated, through the use of a combination of electrochemical, in operando infrared thermography, and post-mortem analyses, which were undertaken in order to characterize selected lead-acid batteries. These results—and their implications for early fault detection—are discussed, along with the challenges facing in operando battery thermal imaging, laying a foundation for developing the understanding vital to future iterative design improvements.

    Citation: Javier Olarte, Jean-Luc Dauvergne, Alvaro Herrán, Nicholas E. Drewett, Emilie Bekaert, Ekaitz Zulueta, Raquel Ferret. Validation of thermal imaging as a tool for failure mode detection development[J]. AIMS Energy, 2019, 7(5): 646-659. doi: 10.3934/energy.2019.5.646

    Related Papers:

  • The development of tools for examining and predicting battery performance represents a significant challenge for the field of monitoring, as it is dependent on nondestructive evaluation (NDE) techniques to provide key behavior descriptors. As the thermal behavior of a battery impacts its internal chemistry, thermal imaging represents an in operando NDE technique capable of providing valuable information to facilitate an understanding of a battery’s overall electrochemical performance. However, previous attempts to directly link thermal imaging analyses to internal chemistry have—so far—proved challenging due in part to the complexities of the relationships between the thermal and the electrochemical battery behavior. In this article, we propose and describe a more refined approach in which correlation between thermal imaging results and internal battery reactions is first established, providing a foundation for determining descriptors for developing early fault detection. Here, this approach is experimentally validated, through the use of a combination of electrochemical, in operando infrared thermography, and post-mortem analyses, which were undertaken in order to characterize selected lead-acid batteries. These results—and their implications for early fault detection—are discussed, along with the challenges facing in operando battery thermal imaging, laying a foundation for developing the understanding vital to future iterative design improvements.


    加载中


    [1] Doh CH, Kim DH, Kim HS, et al. (2008) Thermal and electrochemical behaviour of C/LixCoO2 cell during safety test. J Power Sources 175: 881-885. doi: 10.1016/j.jpowsour.2007.09.102
    [2] Zaghib K, Dontigny M, Guerfi A, et al. (2012) An improved high-power battery with increased thermal operating range: C-LiFePO4//C-Li4Ti5O12. J Power Sources 216: 192-200. doi: 10.1016/j.jpowsour.2012.05.025
    [3] Kim HJ, Lee JH, Baek DH, et al. (2017) A study on thermal performance of batteries using thermal imaging and infrared radiation. J Ind Eng Chem 45: 360-365. doi: 10.1016/j.jiec.2016.10.003
    [4] Chatterjee K, Majumdar P, Schroeder D, et al. (2018) Performance analysis of Li-ion battery under various thermal and load conditions. J Electrochem Energy Convers Storage 16: 21006-21007.
    [5] Bharathan D, Pesaran A, Vlahinos A, et al. (2005) Improving battery design with electro-thermal modeling. In 2005 IEEE Vehicle Power and Propulsion Conference, 1-8.
    [6] Kim US, Shin CB, Kim CS (2009) Modeling for the scale-up of a lithium-ion polymer battery. J Power Sources 189: 841-846. doi: 10.1016/j.jpowsour.2008.10.019
    [7] Wang Z, Li Z, Liu Q (2011) Infrared thermography non-destructive evaluation of lithium-ion battery. In Proc SPIE, 81934I1.
    [8] Kim US, Yi J, Shin CB, et al. (2013) Modeling the thermal behaviors of a lithium-Ion battery during constant-power discharge and charge operations. J Electrochem Soc 160: A990-A995. doi: 10.1149/2.146306jes
    [9] Yi J, Kim US, Shin CB, et al. (2013) Three-dimensional thermal modeling of a lithium-Ion battery considering the combined effects of the electrical and thermal contact resistances between current collecting tab and lead wire. J Electrochem Soc 160: A437-A443.
    [10] Murashko K, Pyrhönen J, Laurila L (2013) Three-dimensional thermal model of a lithium ion battery for hybrid mobile working machines: Determination of the model parameters in a pouch cell. IEEE Trans Energy Convers 28: 335-343. doi: 10.1109/TEC.2013.2255291
    [11] Giegerich M, Koffel S, Filimon R, et al. (2013) Electrothermal modeling and characterization of high capacity lithium-ion battery systems for mobile and stationary applications. InIECON 2013-39th Annual Conference of the IEEE Industrial Electronics Society, 6721-6727.
    [12] Yi J, Lee J, Shin CB, et al. (2015) Modeling of the transient behaviors of a lithium-ion battery during dynamic cycling. J Power Sources 277: 379-386. doi: 10.1016/j.jpowsour.2014.12.028
    [13] Pesaran AA, Keyser M (2001) Thermal characteristics of selected EV and HEV batteries. In Sixteenth Annual Battery Conference on Applications and Advances. Proceedings of the Conference (Cat. No.01TH8533), 219-225.
    [14] Waldmann T, Bisle G, Hogg BI, et al. (2015) Influence of cell design on temperatures and temperature gradients in lithium-ion cells: An in operando study. J Electrochem Soc 162: A921-A927. doi: 10.1149/2.0561506jes
    [15] Zhang X, Klein R, Subbaraman A, et al. (2019) Evaluation of convective heat transfer coefficient and specific heat capacity of a lithium-ion battery using infrared camera and lumped capacitance method. J Power Sources 412: 552-558. doi: 10.1016/j.jpowsour.2018.11.064
    [16] Keyser M, Pesaran A, Oweis S, et al. (2019) Thermal evaluation and performance of high-power lithium-ion cells. In NREL/CP-540-26616, 1-12.
    [17] Daino MM, Lu Z, LaManna JM, et al. (2011) Through-Plane water transport visualization in a PEMFC by visible and infrared imaging. Electrochem Solid-State Lett 14: B51-B54. doi: 10.1149/1.3560163
    [18] Obeisun OA, Meyer Q, Robinson J, et al. (2014) Development of open-cathode polymer electrolyte fuel cells using printed circuit board flow-field plates: Flow geometry characterisation. Int J Hydrogen Energy 39: 18326-18336. doi: 10.1016/j.ijhydene.2014.08.106
    [19] Guo H, Wang MH, Liu JX, et al. (2015) Temperature distribution on anodic surface of membrane electrode assembly in proton exchange membrane fuel cell with interdigitated flow bed. J Power Sources 273: 775-783. doi: 10.1016/j.jpowsour.2014.09.159
    [20] Robinson JB, Darr JA, Eastwood DS, et al. (2014) Non-uniform temperature distribution in Li-ion batteries during discharge-A combined thermal imaging, X-ray micro-tomography and electrochemical impedance approach. J Power Sources 252: 51-57. doi: 10.1016/j.jpowsour.2013.11.059
    [21] Robinson JB, Shearing PR, Brett DJ (2016) Thermal imaging of electrochemical power systems: A review. J Imaging 2: 1-20.
    [22] Keil P, Rumpf K, Jossen A (2013) Thermal impedance spectroscopy for Li-ion batteries with an IR temperature sensor system. In 2013 World Electric Vehicle Symposium and Exhibition (EVS27), 1-11.
    [23] Zhang G, Tian H, Ge S, et al. (2018) Visualization of self-heating of an all climate battery by infrared thermography. J Power Sources 376: 111-116. doi: 10.1016/j.jpowsour.2017.11.052
    [24] Vantuch T, Fulneček J, Holuša M, et al. (2018) An examination of thermal features' relevance in the task of battery-fault detection. Appl Sci 8: 1-16.
    [25] Maldague XPV (1993) Nondestructive Evaluation of Materials by Infrared Thermography. Springer Science & Business Media.
    [26] Grinzato E, Vavilov V, Kauppinen T (1998) Quantitative infrared thermography in buildings. Energy Build 29: 1-9. doi: 10.1016/S0378-7788(97)00039-X
    [27] Hung YY, Chen YS, Ng SP, et al. (2009) Review and comparison of shearography and active thermography for nondestructive evaluation. Mater Sci Eng R Reports 64: 73-112. doi: 10.1016/j.mser.2008.11.001
    [28] Eaton JW, Bateman D, Hauberg S, et al. (2019) GNU Octave version 5.1.0. Available from: https://www.gnu.org/software/octave/doc/v5.1.0/.
    [29] Bouad N, Chapon L, Marin-Ayral R-M, et al. (2003) Neutron powder diffraction study of strain and crystallite size in mechanically alloyed PbTe. J Solid State Chem 173: 189-195. doi: 10.1016/S0022-4596(03)00017-3
    [30] Filatov S, Bendeliani N, Albert B, et al. (2005) High-pressure synthesis of α-PbO2 and its crystal structure at 293, 203, and 113 K from single crystal diffraction data. Solid State Sci 7: 1363-1368. doi: 10.1016/j.solidstatesciences.2005.08.007
    [31] Pavlov D, Nikolov P (2012) Lead-carbon electrode with inhibitor of sulfation for lead-acid batteries operating in the HRPSoC duty. J Electrochem Soc 159: A1215-A1225.
    [32] Yang J, Hu C, Wang H, et al. (2017) Review on the research of failure modes and mechanism for lead-acid batteries. Int J Energy Res 41: 336-352. doi: 10.1002/er.3613
    [33] Wagner R (1995) Failure modes of valve-regulated lead/acid batteries in different applications. J Power Sources 53: 153-162. doi: 10.1016/0378-7753(94)01983-3
    [34] Glaize C, Genies S (2012) Lead and Nickel Electrochemical Batteries. Wiley.
    [35] May GJ, Davidson A, Monahov B (2018) Lead batteries for utility energy storage: A review. J Energy Storage 15: 145-157. doi: 10.1016/j.est.2017.11.008
    [36] Culpin B, Rand DAJ (1991) Failure modes of lead/acid batteries. J Power Sources 36: 415-438. doi: 10.1016/0378-7753(91)80069-A
    [37] Brik K, ben Ammar F (2013) Causal tree analysis of depth degradation of the lead acid battery. J Power Sources 228: 39-46. doi: 10.1016/j.jpowsour.2012.10.088
  • Reader Comments
  • © 2019 the Author(s), licensee AIMS Press. This is an open access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0)
通讯作者: 陈斌, bchen63@163.com
  • 1. 

    沈阳化工大学材料科学与工程学院 沈阳 110142

  1. 本站搜索
  2. 百度学术搜索
  3. 万方数据库搜索
  4. CNKI搜索

Metrics

Article views(4861) PDF downloads(765) Cited by(5)

Article outline

Figures and Tables

Figures(9)

/

DownLoad:  Full-Size Img  PowerPoint
Return
Return

Catalog